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Laboratory for Manufacturing and Sustainability | 2008

Metrics for Sustainable Manufacturing

Corinne Reich-Weiser; Athulan Vijayaraghavan; David Dornfeld

Proceedings of the 2008 International Manufacturing Science and Engineering Conference MSEC2008 October 7-10, 2008, Evanston, Illinois, USA Proceedings of The 2008 International Manufacturing Science And Engineering Conference MSEC2008 October 7-10, 2008, Evanston, Illinois, USA MSEC_ICM&P2008-72223 MSEC2008-72223 METRICS FOR SUSTAINABLE MANUFACTURING Corinne Reich-Weiser ∗ Athulan Vijayaraghavan David A Dornfeld Laboratory for Manufacturing and Sustainability Department of Mechanical Engineering University of California Berkeley, California 94720-1740 {[email protected], [email protected], [email protected]} ABSTRACT A sustainable manufacturing strategy requires metrics for decision making at all levels of the enterprise. In this paper, a methodology is developed for designing sustainable manufac- turing metrics given the specific concerns to be addressed. A top-down approach is suggested that follows the framework of goal and scope definition: (1) goal - what are the concerns ad- dressed and what is the appropriate metric type to achieve the goal (2) scope - what is the appropriate geographic and manu- facturing extent. In this methodology a distinction is made be- tween environmental cost metrics and sustainability metrics. Uti- lizing this methodology, metrics focused on energy use, global climate change, non-renewable resource consumption, and water consumption are developed. ments (LCA), (3) adjustment/optimization of the system to min- imize environmental impacts and cost based on the chosen met- rics and the LCA [1]. This paper focuses on the first of these goals, and discusses the development of appropriate metrics for industrial processes and manufacturing systems. Metric selec- tion and development is a critical component in a sustainable manufacturing strategy as it enables decision making on all as- pects of manufacturing from tool choice to system configuration. For the purposes of this paper “sustainability” is understood as the ability of an entity to “sustain” itself into the future without impacting the capacity of other entities in the system to sustain themselves. This definition involves consideration of three main drivers: economics, society, and the environment. The first of these, economics, has traditionally been the focus of the manu- facturing research community. Societal concerns have been ad- dressed by researchers as they relate to increased profit, however additional social metrics to be considered include poverty, gen- der equality, nutrition, child mortality, sanitation, health, educa- tion, housing, crime, and employment [2]. Aggregated indices that provide a broad value for “wellbeing” or “environmental sustainability” have also been developed [3]. While these social and aggregate metrics are valuable to make broad decisions, they may not allow for granular insight and decision making within the manufacturing enterprise. Introduction Innovative strategies are needed to achieve sustainable pro- cesses technologies and industrial systems. “Green” technolo- gies are often understood as those capable of meeting product de- sign requirements while minimizing environmental impact. Min- imizing impacts, however, is a necessary but not sufficient con- dition for a sustainability strategy. Three important components of a sustainable manufacturing strategy are: (1) selection and application of appropriate met- rics for measuring manufacturing sustainability, (2) completion of comprehensive, transparent, and repeatable life-cycle assess- ∗ Address all correspondence to this author. This paper specifically discusses metrics related to the en- vironment and environmental sustainability, although the proce- dure for metrics development is applicable across other areas as well. Environmental metrics are a useful starting point for dis- Downloaded From: http://proceedings.asmedigitalcollection.asme.org/ on 07/09/2014 Terms of Use: http://asme.org/terms Copyright c 2008 by ASME


Laboratory for Manufacturing and Sustainability | 2005

Strategies for Burr Minimization and Cleanability in Aerospace and Automotive Manufacturing

Miguel C. Avila; Joel D. Gardner; Corinne Reich-Weiser; Shantanu Tripathi; Athulan Vijayaraghavan; David Dornfeld

The quality of machined components in the aerospace and automotive industries has become increasingly critical in the past years because of greater complexity of the workpieces, miniaturization, usage of new composite materials, and tighter tolerances. This trend has put continual pressure not only on improvements in machining operations, but also on the optimization of the cleanability of parts. The paper reviews recent work done in these areas at the University of California-Berkeley. This includes: Finite element modeling of burr formation in stacked drilling; development of drill geometries for burr minimization in curved-surface drilling; development of a enhanced drilling burr control chart; study of tool path planning in face-milling; and cleanability of components and cleanliness metrics.


Archive | 2013

Green Supply Chain

Yifen Chen; Rachel Simon; Corinne Reich-Weiser; Justin Woo

This chapter discusses the background, characteristics, and requirements/constraints of supply chains. A major focus is how they have been developing towards more green performance. Several case studies are given documenting the activities of companies that have taken leadership in green supply chain, material reuse, and recycling. Problems associated with implementing green supply chains are discussed.


international symposium on electronics and the environment | 2008

Development of the Supply Chain Optimization and Planning for the Environment (SCOPE) tool - applied to solar energy

Corinne Reich-Weiser; Tristan Fletcher; David Dornfeld; Steve Horne

A supply-chain decision tool is outlined that will assess the life-cycle greenhouse gases and energy demand of solar energy technology using a hybrid LCA structure. Energy and greenhouse gas metrics appropriate for the climate change mitigation goals of solar energy are discussed. Applying this methodology to SolFocus Inc. concentrator systems, preliminary results indicate that the energy payback time of SolFocus Panels can vary from 0.6 to 5 years depending on manufacturing locations. The greenhouse gas payback time, a new metric for energy technologies, varies from 1.1 to 64 years depending on the same factors indicating that greenhouse gas metrics are more sensitive to installation and supply chain decisions than energy metrics.


Journal of Wine Research | 2010

The Role of Transportation on the GHG Emissions of Wine

Corinne Reich-Weiser; P. Paster; C. Erickson; D. Dornfeld

This paper follows on earlier studies demonstrating the importance of transportation to the total greenhouse gas (GHG) footprint of wine and discusses the variability of transportation emissions depending on the specific type of transportation utilized. Variations in freight transportation emissions by truck, ship, train, and airplane are discussed along with how these values affect the life-cycle wine GHG emissions of wine. Ultimately, this work represents the opportunity for the wine industry to reduce their GHG emissions by influencing the GHG efficiency of their distribution networks, reducing packaging weights, and selecting the appropriate freight mode. It is also demonstrated that emissions tradeoffs may exist between transportation and regional GHG vineyard emissions.


Archive | 2013

Metrics for Green Manufacturing

Corinne Reich-Weiser; Rachel Simon; Timo Fleschutz; Chris Yuan; Athulan Vijayaraghavan; Hazel Onsrud

This chapter looks at metrics for green manufacturing and sustainability. Relevant economic metrics are reviewed and for complete coverage of sustainability issues, social metrics are also surveyed. The challenges of quantitatively evaluating social concerns are illustrated by highlighting the multiple considerations that social metrics attempt to capture. The chapter then survey metrics that tie in multiple considerations, pulling together ecological, social, and economic metrics. To inform metrics development, methods for inventory and impact assessment are also reviewed. Finally, the chapter presents several approaches for metric development, which systematically build up the metric based on considerations of goal, scope, system boundary, planning horizon, and system drivers.


photovoltaic specialists conference | 2008

Environmental assessment and metrics for solar: Case study of SolFocus solar concentrator systems

Corinne Reich-Weiser; David Dornfeld; Steve Horne

Life-cycle assessment (LCA) is utilized to analyze SolFocus Inc. concentrator solar systems. A hybrid LCA methodology is explained that combines process and input-output LCA techniques. The use of the greenhouse gas return on investment metric for solar technologies is discussed as a complement to energy metrics. Finally, preliminary results of a hybrid LCA for the SolFocus concentrator technology are presented. It is found that transportation and electricity consumption play a significant role in energy consumption and greenhouse gas emissions.


Laboratory for Manufacturing and Sustainability | 2009

A discussion of greenhouse gas emission tradeoffs and water scarcity within the supply chain

Corinne Reich-Weiser; David Dornfeld


Laboratory for Manufacturing and Sustainability | 2010

Appropriate use of Green Manufacturing Frameworks

Corinne Reich-Weiser; Athulan Vijayaraghavan; David Dornfeld


Laboratory for Manufacturing and Sustainability | 2008

Environmental decision making: supply-chain considerations

Corinne Reich-Weiser; David Dornfeld

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David Dornfeld

University of California

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Rachel Simon

University of California

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Chris Yuan

Case Western Reserve University

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Justin Woo

University of California

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Sara McMains

University of California

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