D. Leśniak

Application of Torsion Test for Determination of Rheological Properties of 5019 Aluminium Alloy

The paper presents the results of the study aimed at determination of plasticity of hard-deformed aluminium alloy grade 5019 in terms of parameters characteristic for the process of extrusion. The examinations were carried out in hot torsion test. Using the developed mathematical model of the analyzed alloy the mathematical modelling of torsion test was also performed.

Analysis of Extrusion Welding Conditions for AlMg Alloys with High Mg Content

In the work, an original method and a special modified device is presented enabling to determine welding conditions of hard deformable aluminium alloys. The main advantage of the proposed method is that it simulates conditions occurring in the welding chamber of the porthole dies. The weldability tests were performed for 5754 (3,5% Mg) and 5019 (5,5% Mg) alloys, in a wide range of temperatures and pressures. The microstructure and joints strength were examined. The welding conditions of AlMg alloys that allowed obtaining high-quality joints were determined. The obtained welding stress values will be the basis for extrusion porthole die design.

Investigation of Homogenization Process of the 5019 Alloy Extrusion Billets

In the paper, the influence of homogenization parameters on the microstructure and properties of the 5019 alloy DC-cast billets was analysed. At the first stage, the microstructure of the alloy in as-cast state was investigated using SEM/EDS technique. Additionally, a DSC test and hardness measurements were performed. In the as-cast material, the presence of the dendritic microstructure with a pronounced microsegregation of magnesium in the dendrites cross-section was found. Subsequently, the specimens were subjected to laboratory homogenization experiments, with different soaking conditions and water quenching. The microstructural effects of the investigated variants of homogenization were evaluated using the same techniques as in the case of the as-cast alloy. It was found that after homogenization, with soaking at the temperature of 530 °C for 6 hours, the microsegregation is eliminated and the concentration of magnesium in the grains centres is over two times greater than in the dendrites cores before annealing. The solidus temperature rises by about 12 °C in comparison to the as-cast state. Neither extending the soaking time nor rising the temperature contributes to a further increase of the solidus temperature, or the magnesium concentration in the grains interiors. However, the tendency of dispersoids to grow and the change of Fe-bearing constituents chemical composition were observed after the high temperature, or prolonged annealing variants.

Plastometric Testing of Rheological Properties of 5083 and 5754 Aluminium Alloy

The paper present a method for determining the real steel work-hardening curves based on the cylindrical specimen compression test. The subject of testing were 5083 and 5754 aluminium alloy. The tests were carried out using the physical simulator of metallurgical processes GLEEBLE 3800 (Figure 1a) for the temperature range of 400 ÷ 560 °C and the strain rate range of 0,1 - 1,0s-1. Based on plastic deformation parameters recorded during the experiment, mathematical processing, that is the digital filtration and approximation of the obtained testing results, will be performed. Then, using the inverse method, the actual values of the coefficients of the numerical models for the rheological properties of the tested materials will be determined.