D.O. Flamini

Silver deposition on polypyrrole films electrosynthesised onto Nitinol alloy. Corrosion protection and antibacterial activity.

The electrosynthesis of polypyrrole films onto Nitinol from sodium salicylate solutions of different concentrations is reported. The morphology and corrosion protection properties of the resulting coatings were examined and they both depend on the sodium salicylate concentration. The immobilisation of silver species in PPy films constituted by hollow rectangular microtubes was studied as a function of the polymer oxidation degree. The highest amount of silver was deposited when the coated electrode was prepolarised at -1.00V (SCE) before silver deposition, suggesting an increase in the amount of non-oxidised segments in the polymer. Finally, the antibacterial activity of the coating against the Gram positive Staphylococcus aureus and Staphylococcus epidermidis bacteria was evaluated. Both strains resulted sensitive to the modified coatings, obtaining a slightly better result against S. aureus.

Corrosion behaviour of Nitinol alloy coated with alkylsilanes and polypyrrole

Nitinol (equiatomic Ni and Ti alloy (NiTi)) substrate was modified using a coating system formed by a self-assembled film of alkylsilane compounds (propyltrichlorosilane (C3H7SiCl3) or octadecyltrichlorosilane (C18H37SiCl3)) and polypyrrole (PPy) doped with sodium bis(2-ethylhexyl) sulfosuccinate (Aerosol OT or AOT). The combination of alkylsilanes and the presence of a voluminous molecule like AOT entrapped into the PPy films improve the pitting corrosion resistance of the substrate in chloride solution. The best performance was achieved with the longest alkylsilane chains, where the PPy film remains adhered to the underlying coating after a pitting corrosion test.

Hybrid Coatings Based on Conducting Polymers and Polysiloxane Chains for Corrosion Protection of Al Alloys

It was previously demonstrated that the use of a pyrrole-based silane (PySi) for surface treatment of Al alloys provides both active and barrier protection due to the deposition of a hybrid coating, containing polypyrrole and polysiloxane chains. To further explore these features, a wider range of Al substrates and different silane-based formulations in terms of silane molecule, solvent nature, water amount and pH, were investigated. Also, some tests were carried out by using aniline-based silane (AniSi). Structural/morphological characterization of the coatings, as well as the investigation of PySi solutions by diverse spectroscopic techniques, in addition to corrosion tests in NaCl, strongly support the very promising protection performance of the hybrid film. This is indicated as well from the preliminary results obtained with the AniSi-based approach. Thus, typical silane-based treatments with principally barrier action can gain in active properties if the silane compound contains monomers of conducting polymers as a funtional group.

Immobilization of antibacterial metallic cations (Ga 3+ , Zn 2+ and Co 2+ ) in a polypyrrole coating formed on Nitinol

Gallium, zinc and cobalt species were immobilized in hollow rectangular-sectioned microtubes of polypyrrole (PPy) electrosynthesized on Nitinol (NiTi) alloy by means of two different methods. One of them involved the immobilization after the PPy electropolymerization and the other one during the electrosynthesis process. The antibacterial activity of the coating against Escherichia coli (E. coli) was evaluated and the best results were obtained with gallium species. Characterization results demonstrated that gallium is incorporated into the PPy matrix as Ga3+ ions. The PPy film with gallium species incorporated during the electropolymerization exhibited a good corrosion protection performance.

Immobilization and release of copper species from a microstructured polypyrrole matrix

Copper species immobilization in hollow rectangular-sectioned microtubes of polypyrrole (PPy) electrosynthesized on 316L stainless steel was carried out using two different methods. One of them involved the immobilization after the PPy electropolymerization and the other one during the electrosynthesis process. The electrodes modified with copper species were rotated at different speeds in well water under open-circuit potential conditions. The release of copper species from the PPy matrix and the antibacterial activity against Escherichia coli were analyzed. The obtained results demonstrate that the amount of copper species released as well as the bactericidal effects against E. coli increases with rotation speed. The PPy coating modified with copper species after the electropolymerization reaction exhibited the best performance in terms of antibacterial activity and corrosion protection. These electrodes were tested in a lab-scale continuous flow system for well water disinfection.

Removal of Escherichia coli from well water using continuous laminar flow in a channel system containing PPy/Cu modified electrodes

Polypyrrole (PPy) films modified with copper species were used for disinfection of well water contaminated with Escherichia coli (E. coli). For that purpose a laboratory-scale continuous flow system with a parallel plate flow chamber configuration was implemented operating under laminar flow. Three flow rates were considered. The testing conditions did not affect the morphology of the modified PPy films, even after 5 h of continuous use at the largest flow rate examined. The results show that the bacteria killing process can be described by a first-order kinetic law at all Reynolds numbers. As the flow rate increases, the concentration of Cu species released from the electrodes enhances, accelerating the disinfection process. Re-inoculation and Cu-recharging tests showed bactericidal effects very similar to those displayed by the freshly prepared electrodes. It is concluded that PPy/Cu-modified electrodes installed in the laboratory-scale continuous flow system are effective for the water disinfection process.