Damien P. Debecker

Exploring, Tuning, and Exploiting the Basicity of Hydrotalcites for Applications in Heterogeneous Catalysis.

Basic catalysis! The basic properties of hydrotalcites (see picture) make them attractive for numerous catalytic applications. Probing the basicity of the catalysts is crucial to understand the base-catalysed processes and to optimise the catalyst preparation. Various parameters can be employed to tune the basic properties of hydrotalcite-based catalysts towards the basicity demanded by each target chemical reaction.Hydrotalcites offer unique basic properties that make them very attractive for catalytic applications. It is of primary interest to make use of accurate tools for probing the basicity of hydrotalcite-based catalysts for the purpose of 1) fundamental understanding of base-catalysed processes with hydrotalcites and 2) optimisation of the catalytic performance achieved in reactions of industrial interest. Techniques based on probe molecules, titration techniques and test reactions along with physicochemical characterisation are overviewed in the first part of this review. The aim is to provide the tools for understanding how series of parameters involved in the preparation of hydrotalcite-based catalytic materials can be employed to control and adapt the basic properties of the catalyst towards the basicity demanded by each target chemical reaction. An overview of recent and significant achievements in that perspective is presented in the second part of the paper.

One-pot aerosol route to MoO3-SiO2-Al2O3 catalysts with ordered super microporosity and high olefin metathesis activity

Aerosol processing coupled with surfactant-templated sol–gel synthesis is used to produce MoO3-SiO2-Al2O3 catalysts. By quenching the sol–gel kinetics by fast drying of the aerosol, molecular-scale dispersion of each component is achieved. The structuring agent generates an organized porosity at the nanoscale. The catalysts have a high specific surface area and outstanding olefin metathesis activity.

Selective nickel-catalyzed conversion of model and lignin-derived phenolic compounds to cyclohexanone-based polymer building blocks

Valorization of lignin is essential for the economics of future lignocellulosic biorefineries. Lignin is converted into novel polymer building blocks through four steps: catalytic hydroprocessing of softwood to form 4-alkylguaiacols, their conversion into 4-alkylcyclohexanols, followed by dehydrogenation to form cyclohexanones, and Baeyer-Villiger oxidation to give caprolactones. The formation of alkylated cyclohexanols is one of the most difficult steps in the series. A liquid-phase process in the presence of nickel on CeO2 or ZrO2 catalysts is demonstrated herein to give the highest cyclohexanol yields. The catalytic reaction with 4-alkylguaiacols follows two parallel pathways with comparable rates: 1) ring hydrogenation with the formation of the corresponding alkylated 2-methoxycyclohexanol, and 2) demethoxylation to form 4-alkylphenol. Although subsequent phenol to cyclohexanol conversion is fast, the rate is limited for the removal of the methoxy group from 2-methoxycyclohexanol. Overall, this last reaction is the rate-limiting step and requires a sufficient temperature (>250 °C) to overcome the energy barrier. Substrate reactivity (with respect to the type of alkyl chain) and details of the catalyst properties (nickel loading and nickel particle size) on the reaction rates are reported in detail for the Ni/CeO2 catalyst. The best Ni/CeO2 catalyst reaches 4-alkylcyclohexanol yields over 80 %, is even able to convert real softwood-derived guaiacol mixtures and can be reused in subsequent experiments. A proof of principle of the projected cascade conversion of lignocellulose feedstock entirely into caprolactone is demonstrated by using Cu/ZrO2 for the dehydrogenation step to produce the resultant cyclohexanones (≈80 %) and tin-containing beta zeolite to form 4-alkyl-ε-caprolactones in high yields, according to a Baeyer-Villiger-type oxidation with H2 O2 .

A New Bio‐Inspired Route to Metal‐Nanoparticle‐Based Heterogeneous Catalysts

Onion-type multilamellar vesicles are made of concentric bilayers of organic surfactant and are mainly known for their potential applications in biotechnology. They can be used as microreactors for the spontaneous and controlled production of metal nanoparticles. This process does not require any thermal treatment and, hence, it is also attractive for material sciences such as heterogeneous catalysis. In this paper, silver-nanoparticle-based catalysts are prepared by transferring onion-grown silver nanoparticles onto inorganic supports. The resulting materials are active in the total oxidation of benzene, attesting that this novel bio-inspired concept is promising in inorganic catalysis.

A non-hydrolytic sol–gel route to highly active MoO3–SiO2–Al2O3 metathesis catalysts

MoO3-based materials are known to be appropriate catalysts for the heterogeneous metathesis of light olefins. Classical preparation methods involve the deposition of a Mo oxide phase on the surface of preformed support via impregnation, grafting or thermal spreading. An alternative sol–gel approach for the elaboration of Mo-based catalysts is presented in this article. Mesoporous ternary Si–Al–Mo mixed oxides are prepared in one step, via non-hydrolytic condensation of chloride precursors in non-aqueous media. After calcination, effective catalysts with very good textures and highly dispersed surface molybdenum species are obtained. The Si/Al ratio influences both the texture and the acidity of the materials, which significantly affects the propene self-metathesis activity. The activity also increases with the MoO3 content. The best catalysts with optimized composition significantly outperform the catalysts prepared by other methods.

A sustainable aqueous route to highly stable suspensions of monodispersed nano ruthenia

Highly stable suspensions of monodispersed ruthenia nanoparticles have been prepared via a sustainable aqueous oxidative pathway. The nanoparticles (2 nm) have been thoroughly characterized by TEM, XRD, XPS, MS-TGA and thermodiffraction. The addition of hydrogen peroxide in the RuCl3 solution provokes a fast oxidation of Ru(III) ions into Ru(IV). This increases the rate of the hydrolysis/condensation reactions and further promotes the nucleation over the growth of the particles. The very high stability conditions of the colloidal suspension have been studied. This aqueous one-step process, which uses no organic solvent or toxic pollutant additive, is quick and produces calibrated ruthenia nanoparticles in high yields. It presents a green alternative to the preparation and use of ruthenia. As examples, two applications are presented. In the first, RuO2 coatings have been tested for their electrical capacitance. In the second, RuO2/TiO2 catalysts, prepared from the controlled deposition of ruthenia nanoparticles on TiO2 particles, have been proven to be highly effective for the production of methane from CO2.

NaOH modified WO3/SiO2 catalysts for propylene production from 2-butene and ethylene metathesis

A WO3/SiO2 catalyst is used in industry to produce propylene from 2-butene and ethylene metathesis. Catalysts with various WO3 loading (4% to 10%) were prepared by impregnation and tested for the metathesis of ethene and trans-2-butene. Ion exchange of NaOH onto the WO3/SiO2 catalyst was used to mitigate the acidity of the catalysts in a controlled way. At low WO3 loading, the treatment with large amounts of NaOH resulted in a significant decrease in metathesis activity concomitant with significant W leaching and marked structural changes (XRD, Raman). At higher WO3 loading (6% to 10%), the treatment with NaOH mainly resulted in a decrease in acidity. FT-IR experiments after adsorption of pyridine showed that the Lewis acidic sites were poisoned by sodium. Nevertheless, the metathesis activity remained constant after the NaOH treatment. This suggested that the remaining acidity on the catalyst was enough to ensure the efficient formation of the carbene active sites. Interestingly, Na poisoning resulted in some modification of the selectivity. The mitigation of acidity was shown to favor propene selectivity over the formation of isomerization products (cis-2-butene, 1-butene, etc.). Moreover, treatment with NaOH led to a shorter induction period and reduced coke formation on the WO3/SiO2 catalyst.

Facile preparation of MoO3/SiO2-Al2O3 olefin metathesis catalyst by thermal spreading

This paper reports a very straightforward preparation method producing active metathesis catalysts. The simple physical mixing of molybdenum oxide with a silica-alumina support followed by an adapted thermal treatment leads to the spreading of Mo oxide species at the surface of the silica-alumina. The catalysts are tested in the self-metathesis of propene to butene and ethene and compared with samples prepared by classical wet impregnation. Characterization (XRD, in-situ XRD, Raman spectroscopy, XPS) shows that the spreading is particularly efficient at low loading and confirms the superior activity of well-spread Mo oxide species as compared to MoO3 crystallites.

Selective CO2 methanation on Ru/TiO2 catalysts: unravelling the decisive role of the TiO2 support crystal structure

The catalytic hydrogenation of CO2 is a relevant strategy for mitigating CO2 emissions and its applicability relies on our ability to prepare catalysts that are highly active under mild conditions. Understanding and improving these tailored catalysts requires innovative materials synthesis routes and advanced methods of characterization. In this study, mono-dispersed 2 nm RuO2 nanoparticles were prepared as a stable colloidal suspension and deposited onto different titania supports by impregnation. Supported RuO2 nanoparticles are homogeneously dispersed at the surface of the titania supports. Then, upon annealing and reduction, metallic Ru nanoparticles are obtained, which are active in the hydrogenation of CO2 to CH4. However, depending on the crystal structure of the different TiO2 supports (anatase, rutile, and a mixture of both), the catalysts exhibited drastically diverse catalytic performances. An array of characterization tools (N2-physisorption, H2-chemisorption, HR-TEM, STEM-HAADF, 3D tomographic analysis, XRD, and XPS) was used to unravel the origin of this support effect. It appeared that catalytic behaviour was related to profound morphological changes occurring during the annealing step. In particular, advanced electron microscopy techniques allow visualisation of the consequences of RuO2 nanoparticle mobility onto titania. It is shown that RuO2 sinters heavily on anatase TiO2, but spreads and forms epitaxial layers onto rutile TiO2. On anatase, large Ru chunks are finally obtained. On rutile, the formation of a particular “rutile-TiO2/RuO2/rutile-TiO2 sandwich structure” is demonstrated. These phenomena – along with the relative thermal instability of the supports – explain why the catalysts based on the commercial P25 titania support outperform those based on pure crystalline titania. The study opens new perspectives for the design of highly active CO2 methanation catalysts.

First acidic macro-mesocellular aluminosilicate monolithic foams “SiAl(HIPE)” and their catalytic properties

A new type of acidic macrocellular and mesoporous silica-alumina foam is obtained via a one pot alkaline sol-gel route coupled with a concentrated emulsion-based templating technique. The mixed oxide monolith exhibits high surface acidity, translating into excellent performance in the acid-catalyzed dehydration of bioethanol to ethene.