Daniel Czurratis

A novel concept for long-term pre-storage and release of liquids for pressure-driven lab-on-a-chip devices

On-chip storage of liquids is one of the major challenges of polymer-based lab-on-a-chip (LoC) devices. To ensure long-term storage of even highly volatile reagents in polymer disposal LoC cartridges, robust reagent storage concepts are necessary. Tubular bags, so-called stick packs, are widely used in the packaging industry. They offer sufficient vapor barrier properties for liquid storage. Here we present a polymer multilayer LoC-stack with integrated stick packs for the long-term storage of liquid reagents required for diagnostic applications. The storage concept fulfils two main requirements: firstly, the long-term storage of reagents in stick packs without significant losses or interaction with the surroundings and secondly, the on-demand release of liquids, which is realized by the delamination of a stick pack?s peel seam through pneumatic pressure. Furthermore, effects on the opening behavior of stick packs through accelerated aging were investigated after different storage conditions to proof repeatability. This concept enables on-chip storage of liquid reagents at room temperature and allows the implementation in different pressure driven LoC devices or similar applications. Since liquid storage in stick packs is well-established, emerging fields such as lab-on-a-chip combined with novel reagent release mechanisms should be of great interest for the commercialization of life science products.

Laser micromachining as a metallization tool for microfluidic polymer stacks

A novel assembly approach for the integration of metal structures into polymeric microfluidic systems is described. The presented production process is completely based on a single solid-state laser source, which is used to incorporate metal foils into a polymeric multi-layer stack by laser bonding and ablation processes. Chemical reagents or glues are not required. The polymer stack contains a flexible membrane which can be used for realizing microfluidic valves and pumps. The metal-to-polymer bond was investigated for different metal foils and plasma treatments, yielding a maximum peel strength of Rps = 1.33 N mm−1. A minimum structure size of 10 µm was determined by 3D microscopy of the laser cut line. As an example application, two different metal foils were used in combination to micromachine a standardized type-T thermocouple on a polymer substrate. An additional laser process was developed which allows metal-to-metal welding in close vicinity to the polymer substrate. With this process step, the reliability of the electrical contact could be increased to survive at least 400 PCR temperature cycles at very low contact resistances.