Daniel Kraemer

High-performance flat-panel solar thermoelectric generators with high thermal concentration

The conversion of sunlight into electricity has been dominated by photovoltaic and solar thermal power generation. Photovoltaic cells are deployed widely, mostly as flat panels, whereas solar thermal electricity generation relying on optical concentrators and mechanical heat engines is only seen in large-scale power plants. Here we demonstrate a promising flat-panel solar thermal to electric power conversion technology based on the Seebeck effect and high thermal concentration, thus enabling wider applications. The developed solar thermoelectric generators (STEGs) achieved a peak efficiency of 4.6% under AM1.5G (1 kW m(-2)) conditions. The efficiency is 7-8 times higher than the previously reported best value for a flat-panel STEG, and is enabled by the use of high-performance nanostructured thermoelectric materials and spectrally-selective solar absorbers in an innovative design that exploits high thermal concentration in an evacuated environment. Our work opens up a promising new approach which has the potential to achieve cost-effective conversion of solar energy into electricity.

Photovoltaic-thermoelectric hybrid systems : A general optimization methodology

The present work outlines a general optimization methodology for hybrid systems consisting of photovoltaic (PV) and thermoelectric (TE) modules. Exemplarily, hybrid systems with hydrogenated microcrystalline silicon, hydrogenated amorphous silicon, and bulk heterojunction polymer thin-film solar cell for different solar TE generator efficiencies are evaluated. The proposed methodology optimizes the partitioning of the solar spectrum in order to yield the maximum conversion efficiency of a PV-TE hybrid system with a solar cell operating at ambient temperature.

Modeling of concentrating solar thermoelectric generators

The conversion of solar power into electricity is dominated by non-concentrating photovoltaics and concentrating solar thermal systems. Recently, it has been shown that solar thermoelectric generators (STEGs) are a viable alternative in the non-concentrating regime. This paper addresses the possibility of STEGs being used as the power block in concentrating solar power systems. STEG power blocks have no moving parts, they are scalable, and they eliminate the need for an external traditional thermomechanical generator, such as a steam turbine or Stirling engine. Using existing skutterudite and bismuth telluride materials, concentrating STEGs can have efficiencies exceeding 10% based on a geometric optical concentration ratio of 45.

Charging-free electrochemical system for harvesting low-grade thermal energy

Significance Tremendous low-grade heat is stored in industrial processes and the environment. Efficient and low-cost utilization of the low-grade heat is critical to imminent energy and environmental challenges. Here, a rechargeable electrochemical cell (battery) is used to harvest such thermal energy because its voltage changes significantly with temperature. Moreover, by carefully tuning the composition of electrodes, the charging process is purely powered by thermal energy and no electricity is required to charge it. A high heat-to-electricity conversion efficiency of 2.0% can be reached when it is operated between 20 and 60 °C. Such charging-free characteristic may have potential application for harvesting low-grade heat from the environment, especially in remote areas. Efficient and low-cost systems are needed to harvest the tremendous amount of energy stored in low-grade heat sources (<100 °C). Thermally regenerative electrochemical cycle (TREC) is an attractive approach which uses the temperature dependence of electrochemical cell voltage to construct a thermodynamic cycle for direct heat-to-electricity conversion. By varying temperature, an electrochemical cell is charged at a lower voltage than discharge, converting thermal energy to electricity. Most TREC systems still require external electricity for charging, which complicates system designs and limits their applications. Here, we demonstrate a charging-free TREC consisting of an inexpensive soluble Fe(CN)63−/4− redox pair and solid Prussian blue particles as active materials for the two electrodes. In this system, the spontaneous directions of the full-cell reaction are opposite at low and high temperatures. Therefore, the two electrochemical processes at both low and high temperatures in a cycle are discharge. Heat-to-electricity conversion efficiency of 2.0% can be reached for the TREC operating between 20 and 60 °C. This charging-free TREC system may have potential application for harvesting low-grade heat from the environment, especially in remote areas.

Thermoelectric properties and efficiency measurements under large temperature differences

The maximum efficiency of a thermoelectric generator is determined by the materials dimensionless figure of merit ZT. Real thermoelectric material properties are highly temperature dependent and are often measured individually using multiple measurement tools on different samples. As a result, reported ZT values have large uncertainties. In this work we present an experimental technique that eliminates some of these uncertainties. We measure the Seebeck coefficient, electrical conductivity, and thermal conductivity of a single element or leg, as well as the conversion efficiency, under a large temperature difference of 2-160 degrees C. The advantages of this technique include (1) the thermoelectric leg is mounted only once and all measurements are in the same direction and (2) the measured properties are corroborated by efficiency measurements. The directly measured power and efficiency are compared to the values calculated from the measured properties and agree within 0.4% and 2%, respectively. The realistic testing conditions of this technique make it ideal for material characterization prior to implementation in a real thermoelectric generator.

Achieving high power factor and output power density in p-type half-Heuslers Nb1-xTixFeSb.

Significance Thermoelectric technology can boost energy consumption efficiency by converting some of the waste heat into useful electricity. Heat-to-power conversion efficiency optimization is mainly achieved by decreasing the thermal conductivity in many materials. In comparison, there has been much less success in increasing the power factor. We report successful power factor enhancement by improving the carrier mobility. Our successful approach could suggest methods to improve the power factor in other materials. Using our approach, the highest power factor reaches ∼106 μW⋅cm−1⋅K−2 at room temperature. Such a high power factor further yields a record output power density in a single-leg device tested between 293 K and 868 K, thus demonstrating the importance of high power factor for power generation applications. Improvements in thermoelectric material performance over the past two decades have largely been based on decreasing the phonon thermal conductivity. Enhancing the power factor has been less successful in comparison. In this work, a peak power factor of ∼106 μW⋅cm−1⋅K−2 is achieved by increasing the hot pressing temperature up to 1,373 K in the p-type half-Heusler Nb0.95Ti0.05FeSb. The high power factor subsequently yields a record output power density of ∼22 W⋅cm−2 based on a single-leg device operating at between 293 K and 868 K. Such a high-output power density can be beneficial for large-scale power generation applications.

A high-performance spectrally-selective solar absorber based on a yttria-stabilized zirconia cermet with high-temperature stability

Spectrally-selective solar absorbers are widely used in solar hot water and concentrating solar power (CSP) systems. However, their performance at high temperatures (>450 °C) is still not satisfactory due to high infrared (IR) emittance and lack of long-term thermal stability. Here, we explore yttria-stabilized zirconia (YSZ) cermet-based spectrally-selective surfaces for high-temperature solar absorber applications. The developed multilayer selective surface comprises two sunlight-absorbing W–Ni–YSZ cermet layers with different W–Ni volume fractions inside the YSZ matrix, two anti-reflection coatings (ARCs), and one tungsten IR reflection layer for reduced IR emittance and improved thermal stability, deposited on a polished stainless steel (SS) substrate. The fabricated solar absorbers are tested for their long-term thermal stability at 600 °C. We find a distinct change in the surface morphology of the solar absorbers when oxygen is highly deficient in the YSZ-ARC layers. The oxygen deficiency can be effectively overcome through increasing the oxygen partial pressure during sputtering, which leads to a stable solar absorber with a solar absorptance of ∼0.91 and a total hemispherical emittance of ∼0.13 at 500 °C. Those values are obtained at the actual operating temperature using an absolute and direct method that measures the total hemispherical emittance with high accuracy. In contrast, most reports on solar absorber development in the literature to date use only near room-temperature spectroscopy techniques that have been shown to significantly underestimate the total hemispherical emittance. This makes our experimentally demonstrated total hemispherical emittance value the lowest ever reported for a high-temperature stable solar absorber with solar absorptance above 0.9.

A simple differential steady-state method to measure the thermal conductivity of solid bulk materials with high accuracy

Accurate measurements of thermal conductivity are of great importance for materials research and development. Steady-state methods determine thermal conductivity directly from the proportionality between heat flow and an applied temperature difference (Fourier Law). Although theoretically simple, in practice, achieving high accuracies with steady-state methods is challenging and requires rather complex experimental setups due to temperature sensor uncertainties and parasitic heat loss. We developed a simple differential steady-state method in which the sample is mounted between an electric heater and a temperature-controlled heat sink. Our method calibrates for parasitic heat losses from the electric heater during the measurement by maintaining a constant heater temperature close to the environmental temperature while varying the heat sink temperature. This enables a large signal-to-noise ratio which permits accurate measurements of samples with small thermal conductance values without an additional heater calibration measurement or sophisticated heater guards to eliminate parasitic heater losses. Additionally, the differential nature of the method largely eliminates the uncertainties of the temperature sensors, permitting measurements with small temperature differences, which is advantageous for samples with high thermal conductance values and/or with strongly temperature-dependent thermal conductivities. In order to accelerate measurements of more than one sample, the proposed method allows for measuring several samples consecutively at each temperature measurement point without adding significant error. We demonstrate the method by performing thermal conductivity measurements on commercial bulk thermoelectric Bi2Te3 samples in the temperature range of 30-150 °C with an error below 3%.

Thermoelectric energy conversion using nanostructured materials

High performance thermoelectric materials in a wide range of temperatures are essential to broaden the application spectrum of thermoelectric devices. This paper presents experiments on the power and efficiency characteristics of lowand mid-temperature thermoelectric materials. We show that as long as an appreciable temperature difference can be created over a short thermoelectric leg, good power output can be achieved. For a mid-temperature n-type doped skutterudite material an efficiency of over 11% at a temperature difference of 600 °C could be achieved. Besides the improvement of thermoelectric materials, device optimization is a crucial factor for efficient heat-to-electric power conversion and one of the key challenges is how to create a large temperature across a thermoelectric generator especially in the case of a dilute incident heat flux. For the solar application of thermoelectrics we investigated the concept of large thermal heat flux concentration to optimize the operating temperature for highest solar thermoelectric generator efficiency. A solar-to-electric power conversion efficiency of ~5% could be demonstrated. Solar thermoelectric generators with a large thermal concentration which minimizes the amount of thermoelectric nanostrucutured bulk material shows great potential to enable cost-effective electrical power generation from the sun.

Exceeding Solar Cell Efficiency Limit by Thermal Upconversion of Low-Energy Photons

We present a conceptual design of a new thermo-photovoltaic solar power conversion system with directionally- and spectrally-selective properties that enables the Shockley-Queisser efficiency limit to be exceeded via thermal upconversion of below-bandgap photons.