Daniel Nieto

Laser direct-write technique for fabricating microlens arrays on soda-lime glass with a Nd:YVO4 laser.

A one-step direct-write technique for fabricating spherical microlenses on soda-lime glass substrates is described. Using a Q switched Nd:YVO(4) laser combined with a galvanometer system, square and triangular microlens arrays were fabricated. The focal length of microlenses is measured using direct and nondirect methods. Values around 118 and 125 µm were obtained for the microlens focal length of square and triangular arrays, respectively. A noncontact profilometer is used for determining the surface roughness of square and triangular arrays. Results are compared with that of glass substrate.

A laser-based technology for fabricating a soda-lime glass based microfluidic device for circulating tumour cell capture

We developed a laser-based technique for fabricating microfluidic microchips on soda-lime glass substrates. The proposed methodology combines a laser direct writing, as a manufacturing tool for the fabrication of the microfluidics structures, followed by a post-thermal treatment with a CO2 laser. This treatment will allow reshaping and improving the morphological (roughness) and optical qualities (transparency) of the generated microfluidics structures. The use of lasers commonly implemented for material processing makes this technique highly competitive when compared with other glass microstructuring approaches. The manufactured chips were tested with tumour cells (Hec 1A) after being functionalized with an epithelial cell adhesion molecule (EpCAM) antibody coating. Cells were successfully arrested on the pillars after being flown through the device giving our technology a translational application in the field of cancer research.

Single-pulse laser ablation threshold of borosilicate, fused silica, sapphire, and soda-lime glass for pulse widths of 500 fs, 10 ps, 20 ns.

In this work, we report a comparative study of the laser ablation threshold of borosilicate, fused silica, sapphire, and soda-lime glass as a function of the pulse width and for IR laser wavelengths. We determine the ablation threshold for three different pulse durations: τ=500  fs, 10 ps, and 20 ns. Experiments have been performed using a single laser pulse per shot in an ambient (air) environment. The results show a significant difference, of two orders of magnitude, between the group of ablation thresholds obtained for femtosecond, picosecond, and nanosecond pulses. This difference is reduced to 1 order of magnitude in the soda-lime substrate with tin impurities, pointing out the importance of the incubation effect. The morphology of the marks generated over the different glass materials by one single pulse of different pulse durations has been analyzed using a scanning electron microscope (FESEM ULTRA Plus). Our results are important for practical purposes, providing the ablation threshold data of four commonly used substrates at three different pulse durations in the infrared regime (1030-1064 nm) and complete data for increasing the understanding of the differences in the mechanisms leading ablation in the nanosecond, picosecond, and femtosecond regimes.

Laser-based surface multistructuring using optical elements and the Talbot effect.

We present a laser based technique combined with the Talbot effect for microstructuring surfaces. The use of the Talbot effect is introduced as a solution to avoid damage of the periodic object used for micropattering different surfaces during the ablation process. The fabrication of two periodic objects (a mask and a microlens array) for micropattering surfaces and the identification of their Talbot planes is presented. A metal foil is ablated at distances corresponding to selected Talbot planes of the periodic objects. The setup allows us to design the desired pattern and the result is a multistructured surface with a high number of identical microholes, achieving a minimum diameter around 4μm. The different aspect of the periodic object working in direct contact and working at these Talbot distances is shown. These pictures reveal the advantages of working of using Talbot effect for a rapid, repeatable and no-contaminant multistructuring. Some industrial applications are illustrated.

Fluence ablation threshold dependence on tin impurities in commercial soda-lime glass

In this paper, we study the reduction in the fluence ablation threshold induced by tin impurities incorporated in float soda-lime glass during the fabrication process. The laser system used in the experiments was a Nd:YVO4 laser operating at 1064 nm with a pulse duration of 20 ns. The fluence ablation thresholds found were 112  J/cm2 for the tin side and 920  J/cm2 for the tin-free side, which means a reduction of nearly 1 order of magnitude. The fluence ablation threshold reduction permits the manufacturing of narrower grooves with small level of roughness, obtaining quality elements in low-cost soda-lime substrates.

Laser-based microstructuring of surfaces using low-cost microlens arrays

Since frictional interactions in microscopically small components are becoming increasingly important for the development of new products for all modern technology, we present a laser-based technique for micro-patterning surfaces of materials using low-cost microlens arrays. By combining a laser direct-write technique on soda-lime glass and a thermal treatment, it was possible to obtain high quality microlens array elements using a low cost infrared laser widely implemented in industry which makes this technique attractive in comparison with other more expensive methods. The main advantage of using microlens arrays for micropatterning surfaces is the possibility of fabricating a large number of identical structures simultaneously, leading to a highly efficient process. In order to study the capabilities of the microlenses fabricated for microstructuring materials, identical structures and arrays of holes were fabricated over a variety of materials, such as stainless steel, polymer, and ceramic. The minimum diameter of the individual microstructure generated at surface was 5 µm. Different nanosecond lasers operating at infrared and green wavelengths were used. The topography and morphology of the elements obtained were determined using confocal microscopy.

Laser microfabrication of a microheater chip for cell culture outside a cell incubator

Microfluidic chips have demonstrated their significant application potentials in microbiological processing and chemical reactions, with the goal of developing monolithic and compact chip-sized multifunctional systems. Heat generation and thermal control are critical in some of the biochemical processes. The paper presents a laser direct-write technique for rapid prototyping and manufacturing of microheater chips and its applicability for lab-on-a-chip cell culture outside a cell incubator. The aim of the microheater is to take the role of conventional incubators for cell culture for facilitating microscopic observation and/or other online monitoring activities during cell culture and provides portability of cell culture operation. Microheaters (5mm×5mm) have been successfully fabricated on soda-lime glass substrates covered with aluminium layer of thickness 120nm. Experimental results show that the microheaters exhibit good performance in temperature rise and decay characteristics, with localized heating at targeted spatial domains. These microheaters were suitable for a maximum long-term operation temperature of 120°C and validated for operation at 37°C for 48h. Results demonstrated that the microheaters are suitable for the culture of immortalised cell lines. The growth and viability of SW480 colon adenocarcinoma cells cultured the developed microheater chip were comparable to the results obtained in a conventional cell incubator.

Focusing of light by zone plates in Selfoc gradient-index lenses.

We study the diffraction fields in a hybrid diffractive-gradient-index element composed of an amplitude zone plate and a quarter-pitch Selfoc gradient-index lens under uniform illumination. Focal positions of the diffractive orders and zone-plate diffraction efficiencies are measured, thereby validating the existing theoretical results.

Laser Surface Microstructuring of Biocompatible Materials Using a Microlens Array and the Talbot Effect: Evaluation of the Cell Adhesion

A laser based technique for microstructuring titanium and tantalum substrates using the Talbot effect and an array of microlenses is presented. By using this hybrid technique; we are able to generate different patterns and geometries on the top surfaces of the biomaterials. The Talbot effect allows us to rapidly make microstructuring, solving the common problems of using microlenses for multipatterning; where the material expelled during the ablation of biomaterials damages the microlens. The Talbot effect permits us to increase the working distance and reduce the period of the patterns. We also demonstrate that the geometries and patterns act as anchor points for cells; affecting the cell adhesion to the metallic substrates and guiding how they spread over the material.

Fabrication of a microlens array in BK7 through laser ablation and thermal treatment techniques

We propose a laser-based method for fabricating microlens on borosilicate glass substrates. The technique is composed by a laser direct-write technique using a Nd : YVO4 for fabricating the microlens arrays and a post thermal treatment with a CO2 laser for improving its morphological and optical properties. The proposed technique will allow us to obtain microlenses with a broad range of diameters (50μm-500μm) and focal lengths (1mm-5mm). By combining laser direct-write and the thermal treatment assisted by a CO2 laser, we are able to obtain good quality elements.