Daniel Wanner

Control allocation strategies for an electric vehicle with a wheel hub motor failure

Three fault-tolerant control strategies for electric vehicles with wheel hub motors are presented and compared, which are all based on the control allocation principle. The main objective is to maintain the directional stability of the vehicle in case of a component failure during high speed manoeuvres. Two simplified strategies that are suited for on-board implementation are derived and compared to an optimal control allocation strategy and a reference vehicle with a basic electronic stability control system. The occurring faults are considered to be in the electric high-voltage system that can arise in wheel hub motors. All three control allocation strategies show improved re-allocation of traction forces after a severe fault, and hence an improved directional stability. However, the performance of both simplified algorithms shows limitations in case of force demands outside the capabilities of the respective actuator. This work shows that vehicle safety is increased by the proposed fault-tolerant control strategies.

Fault classification method for the driving safety of electrified vehicles

A fault classification method is proposed which has been applied to an electric vehicle. Potential faults in the different subsystems that can affect the vehicle directional stability were collected in a failure mode and effect analysis. Similar driveline faults were grouped together if they resembled each other with respect to their influence on the vehicle dynamic behaviour. The faults were physically modelled in a simulation environment before they were induced in a detailed vehicle model under normal driving conditions. A special focus was placed on faults in the driveline of electric vehicles employing in-wheel motors of the permanent magnet type. Several failures caused by mechanical and other faults were analysed as well. The fault classification method consists of a controllability ranking developed according to the functional safety standard ISO 26262. The controllability of a fault was determined with three parameters covering the influence of the longitudinal, lateral and yaw motion of the vehicle. The simulation results were analysed and the faults were classified according to their controllability using the proposed method. It was shown that the controllability decreased specifically with increasing lateral acceleration and increasing speed. The results for the electric driveline faults show that this trend cannot be generalised for all the faults, as the controllability deteriorated for some faults during manoeuvres with low lateral acceleration and low speed. The proposed method is generic and can be applied to various other types of road vehicles and faults.

Single wheel hub motor failures and their impact on vehicle and driver behaviour

ABSTRACT This research work studies the impact of single wheel hub motor failures on the dynamic behaviour of electric vehicles and the corresponding driver reactions. An experimental study in a moving-base driving simulator is conducted to analyse the influence of single wheel hub motor failures for motorway speeds. Driver reaction times are derived from the measured data and discussed in their experimental context. The failure is rated objectively on the dynamic behaviour of the vehicle and compared to the subjective evaluation. Findings indicate that critical traffic situations impairing traffic safety can occur for motorway speeds. Clear counteractions by the drivers had to be taken.

Experimental study on single wheel hub motor failures and their impact on the driver-vehicle behavior

An experimental field study investigating the impact of single wheel hub motor failures on the dynamic behavior of a vehicle and the corresponding driver reaction is presented in this work. The exp ...