David A. Cross

High fluence laser damage precursors and their mitigation in fused silica

The use of any optical material is limited at high fluences by laser-induced damage to optical surfaces. In many optical materials, the damage results from a series of sources which initiate at a large range of fluences and intensities. Much progress has been made recently eliminating silica surface damage due to fracture-related precursors at relatively low fluences (i.e., less than 10 J/cm(2), when damaged by 355 nm, 5 ns pulses). At higher fluence, most materials are limited by other classes of damage precursors which exhibit a strong threshold behavior and high areal density (>10(5) cm(-2)); we refer to these collectively as high fluence precursors. Here, we show that a variety of nominally transparent materials in trace quantities can act as surface damage precursors. We show that by minimizing the presence of precipitates during chemical processing, we can reduce damage density in silica at high fluence by more than 100 times while shifting the fluence onset of observable damage by about 7 J/cm(2). A better understanding of the complex chemistry and physics of cleaning, rinsing, and drying will likely lead to even further improvements in the damage performance of silica and potentially other optical materials.

Growth behavior of laser-induced damage on fused silica optics under UV, ns laser irradiation

The growth behavior of laser-induced damage sites is affected by a large number of laser parameters as well as site morphology. Here we investigate the effects of pulse duration on the growth rate of damage sites located on the exit surface of fused silica optics. Results demonstrate a significant dependence of the growth parameters on laser pulse duration at 351 nm from 1 ns to 15 ns, including the observation of a dominant exponential versus linear, multiple-shot growth behavior for long and short pulses, respectively. These salient behaviors are tied to the damage morphology and suggest a shift in the fundamental growth mechanisms for pulses in the 1-5 ns range.

Probability of growth of small damage sites on the exit surface of fused silica optics

Growth of laser damage on fused silica optical components depends on several key parameters including laser fluence, wavelength, pulse duration, and site size. Here we investigate the growth behavior of small damage sites on the exit surface of SiO₂ optics under exposure to tightly controlled laser pulses. Results demonstrate that the onset of damage growth is not governed by a threshold, but is probabilistic in nature and depends both on the current size of a damage site and the laser fluence to which it is exposed. We also develop models for use in growth prediction. In addition, we show that laser exposure history also influences the behavior of individual sites.

The effect of laser pulse shape and duration on the size at which damage sites initiate and the implications to subsequent repair

Growth of laser damage on SiO(2) optical components used in high power lasers can be reduced or eliminated by pre-exposure to pulses of a few hundred ps in duration. Such pre-exposure would cause weak locations on the optics surface to self-identify by initiating very small damage sites. The sites which initiate will be only a few microns in diameter and will have a very low probability of growing even without any further treatment. Repairing damage sites when small is important because both laser mitigation and acid etching are very successful in preventing such small sites from growing.

Picosecond laser damage performance assessment of multilayer dielectric gratings in vacuum

Precise assessment of the high fluence performance of pulse compressor gratings is necessary to determine the safe operational limits of short-pulse high energy lasers. We have measured the picosecond laser damage behavior of multilayer dielectric (MLD) diffraction gratings used in the compression of chirped pulses on the Advanced Radiographic Capability (ARC) kilojoule petawatt laser system at the Lawrence Livermore National Laboratory (LLNL). We present optical damage density measurements of MLD gratings using the raster scan method in order to estimate operational performance. We also report results of R-on-1 tests performed with varying pulse duration (1-30 ps) in air, and clean vacuum. Measurements were also performed in vacuum with controlled exposure to organic contamination to simulate the grating use environment. Results show sparse defects with lower damage resistance which were not detected by small-area damage test methods.

Growth model for laser-induced damage on the exit surface of fused silica under UV, ns laser irradiation

We present a comprehensive statistical model which includes both the probability of growth and growth rate to describe the evolution of exit surface damage sites on fused silica optics over multiple laser shots spanning a wide range of fluences. We focus primarily on the parameterization of growth rate distributions versus site size and laser fluence using Weibull statistics and show how this model is consistent with established fracture mechanics concepts describing brittle materials. Key growth behaviors and prediction errors associated with the present model are also discussed.

Predictive modeling techniques for nanosecond-laser damage growth in fused silica optics

Empirical numerical descriptions of the growth of laser-induced damage have been previously developed. In this work, Monte-Carlo techniques use these descriptions to model the evolution of a population of damage sites. The accuracy of the model is compared against laser damage growth observations. In addition, a machine learning (classification) technique independently predicts site evolution from patterns extracted directly from the data. The results show that both the Monte-Carlo simulation and machine learning classification algorithm can accurately reproduce the growth of a population of damage sites for at least 10 shots, which is extremely valuable for modeling optics lifetime in operating high-energy laser systems. Furthermore, we have also found that machine learning can be used as an important tool to explore and increase our understanding of the growth process.

Analysis of 1ω bulk laser damage in KDP.

The influence of laser parameters on laser-induced damage in the bulk of KDP is difficult to determine because the damage manifests as discrete sites a few micrometers in diameter distributed throughout a relatively large volume of material. Here, we present a method to directly measure the size and location of many thousands of such sites and correlate them to the laser conditions that produced them. This technique is used to characterize the effects of pulse duration on damage initiated by 1053 nm light in the bulk of KDP crystals. We find that the density of damage sites produced by 1053 nm light is less sensitive to pulse duration than was previously reported for 526 nm and 351 nm light. In addition, the effect of pulse duration on the size of the damage sites produced appears insensitive to wavelength.

Exploration of the multiparameter space of nanosecond-laser damage growth in fused silica optics

Historically, the rate at which laser-induced damage sites grow on the exit surface of SiO2 optics under subsequent illumination with nanosecond-laser pulses of any wavelength was believed to depend solely on laser fluence. We demonstrate here that much of the scatter in previous growth observations was due to additional parameters that were not previously known to affect growth rate, namely the temporal pulse shape and the size of a site. Furthermore, the remaining variability observed in the rate at which sites grow is well described in terms of Weibull statistics. The effects of site size and laser fluence may both be expressed orthogonally in terms of Weibull coefficients. In addition, we employ a clustering algorithm to explore the multiparameter growth space and expose average growth trends. Conversely, this analysis approach also identifies sites likely to exhibit growth rates outside the norm. The ability to identify which sites are likely to grow abnormally fast in advance of the manifestation of such behavior will significantly enhance the accuracy of predictive models over those based on average growth behaviors.

Silica laser damage mechanisms, precursors, and their mitigation

Controlling laser damage is essential for reliable and cost-effective operation of high energy laser systems. We will review important optical damage precursors in silica up to UV fluences as high as 45J/cm2 (3ns) along with studies of the damage mechanisms involved and processes to mitigate damage precursors. We have found that silica surface damage is initiated by nano-scale precursor absorption followed by thermal coupling to the silica lattice and formation of a laser-supported absorption front. Residual polishing compound and defect layers on fracture surfaces are primarily responsible for optic damage below about 10J/cm2; they can be mitigated by an optimized oxide etch processes. At fluences above about 10J/cm2, precipitates of trace impurities are responsible for damage; they can be mitigated by eliminating the chances of impurity precipitation following wet chemical processing. Using these approaches, silica damage densities can be reduced by many orders of magnitude allowing large increases in the maximum operating fluences these optics see.