David A. Czaplewski

Single cell detection with micromechanical oscillators

The ability to detect small amounts of materials, especially pathogenic bacteria, is important for medical diagnostics and for monitoring the food supply. Engineered micro- and nanomechanical systems can serve as multifunctional, highly sensitive, immunospecific biological detectors. We present a resonant frequency-based mass sensor, comprised of low-stress silicon nitride cantilever beams for the detection of Escherichia coli (E. coli)-cell-antibody binding events with detection sensitivity down to a single cell. The binding events involved the interaction between anti-E. coli O157:H7 antibodies immobilized on a cantilever beam and the O157 antigen present on the surface of pathogenic E. coli O157:H7. Additional mass loading from the specific binding of the E. coli cells was detected by measuring a resonant frequency shift of the micromechanical oscillator. In air, where considerable damping occurs, our device mass sensitivities for a 15 μm and 25 μm long beam were 1.1 Hz/fg and 7.1 Hz/fg, respectively. ...

Mechanical resonant immunospecific biological detector

We have demonstrated high-sensitivity detection of bacteria using an array of bulk micromachined resonant cantilevers. The biological sensor is a micromechanical oscillator that consists of an array of silicon-nitride cantilevers with an immobilized antibody layer on the surface of the resonator. Measured resonant frequency shift as a function of the additional cell loading was observed and correlated to the mass of the specifically bound Escherichia coli O157:H7 cells. Deposition and subsequent detection of E. coli cells was achieved under ambient conditions.

A scanning tip electrospinning source for deposition of oriented nanofibres

We present a method for controlled deposition of oriented polymeric nanofibres. The method uses a microfabricated scanned tip as an electrospinning source. The tip is dipped in a polymer solution to gather a droplet as a source material. A voltage applied to the tip causes the formation of a Taylor cone, and at sufficiently high voltages, a polymer jet is extracted from the droplet. By moving the source relative to a surface, acting as a counter-electrode, oriented nanofibres can be deposited and integrated with microfabricated surface structures. For example, we deposited fibres of polyethylene oxide with diameters ranging from 100 to 1800 nm, with the diameter primarily depending on the concentration of the polymeric solution. In addition to the uniform fibre deposition, the scanning tip electrospinning source can produce self-assembled composite fibres of micro-and nanoparticles aligned in a polymeric fibre. We also deposited oriented conductive polymeric fibres of polyaniline and investigated the conductivity of these fibres as components for polymeric nanoelectronics.

Optically pumped parametric amplification for micromechanical oscillators

Micromechanical oscillators in the rf range were fabricated in the form of silicon discs supported by a SiO2 pillar at the disk center. A low-power laser beam, (Plaser∼100 μW), focused at the periphery of the disk, causes a significant change of the effective spring constant producing a frequency shift, Δf(Δf/f∼10−4). The high quality factor, Q, of the disk oscillator (Q∼104) allows us to realize parametric amplification of the disk’s vibrations through a double frequency modulation of the laser power. An amplitude gain of up to 30 was demonstrated, with further increase limited by nonlinear behavior and self-generation. Phase dependence, inherent in degenerate parametric amplification, was also observed. Using this technique, the sensitivity of detection of a small force is greatly enhanced.

Nanofluidic channels with elliptical cross sections formed using a nonlithographic process

We fabricated nanofluidic channels that have elliptical cross sections with major and minor radii of less than 100 nm, without the use of electron-beam or other high-resolution lithography. The channels were formed by thermal removal of sacrificial polymer nanofibers. The sacrificial template fiber was deposited on a target substrate by electrospinning and encapsulated by a spin-on glass. The elliptical shape of the channels eliminates sharp corners, at which fluid flow is hindered, and provides convenient boundary conditions for theoretical modeling of fluid flow in the channels. Also, the spin-on glass is optically transparent and compatible with chemical analysis, thereby opening up application in biomolecular separation and single molecule analysis. Hundreds of parallel channels have also been formed by the oriented spinning process.

Autoparametric optical drive for micromechanical oscillators

Self-generated vibration of a disk-shaped, single-crystal silicon micromechanical oscillator was observed when the power of a continuous wave laser, focused on the periphery of the disk exceeded a threshold of a few hundred μW. With the laser power set to just below the self-generation threshold, the quality factor for driven oscillations increases by an order of magnitude from Q=10 000 to Qenh=110 000. Laser heating-induced thermal stress modulates the effective spring constant via the motion of the disk within the interference pattern of incident and reflected laser beams and provides a mechanism for parametric amplification and self-excitation. Light sources of different wavelengths facilitate both amplification and damping.

A Soft-Landing Waveform for Actuation of a Single-Pole Single-Throw Ohmic RF MEMS Switch

A soft-landing actuation waveform was designed to reduce the bounce of a single-pole single-throw (SPST) ohmic radio frequency (RF) microelectromechanical systems (MEMS) switch during actuation. The waveform consisted of an actuation voltage pulse, a coast time, and a hold voltage. The actuation voltage pulse had a short duration relative to the transition time of the switch and imparted the kinetic energy necessary to close the switch. After the actuation pulse was stopped, damping and restoring forces slowed the switch to near-zero velocity as it approached the closed position. This is referred to as the coast time. The hold voltage was applied upon reaching closure to keep the switch from opening. An ideal waveform would close the switch with near zero impact velocity. The switch dynamics resulting from an ideal waveform were modeled using finite element methods and measured using laser Doppler vibrometry. The ideal waveform closed the switch with an impact velocity of less than 3 cm/s without rebound. Variations in the soft-landing waveform closed the switch with impact velocities of 12.5 cm/s with rebound amplitudes ranging from 75 to 150 nm compared to impact velocities of 22.5 cm/s and rebound amplitudes of 150 to 200 nm for a step waveform. The ideal waveform closed the switch faster than a simple step voltage actuation because there was no rebound and it reduced the impact force imparted on the contacting surfaces upon closure

Broadband perfect absorber based on one ultrathin layer of refractory metal

Broadband perfect absorber based on one ultrathin layer of the refractory metal chromium without structure patterning is proposed and demonstrated. The ideal permittivity of the metal layer for achieving broadband perfect absorption is derived based on the impedance transformation method. Since the permittivity of the refractory metal chromium matches this ideal permittivity well in the visible and near-infrared range, a silica-chromium-silica three-layer absorber is fabricated to demonstrate the broadband perfect absorption. The experimental results under normal incidence show that the absorption is above 90% over the wavelength range of 0.4-1.4 μm, and the measurements under angled incidence within 400-800 nm prove that the absorber is angle-insensitive and polarization-independent.

Study of intrinsic localized vibrational modes in micromechanical oscillator arrays

Intrinsic localized modes (ILMs) have been observed in micromechanical cantilever arrays, and their creation, locking, interaction, and relaxation dynamics in the presence of a driver have been studied. The micromechanical array is fabricated in a 300 nm thick silicon-nitride film on a silicon substrate, and consists of up to 248 cantilevers of two alternating lengths. To observe the ILMs in this experimental system a line-shaped laser beam is focused on the 1D cantilever array, and the reflected beam is captured with a fast charge coupled device camera. The array is driven near its highest frequency mode with a piezoelectric transducer. Numerical simulations of the nonlinear Klein-Gordon lattice have been carried out to assist with the detailed interpretation of the experimental results. These include pinning and locking of the ILMs when the driver is on, collisions between ILMs, low frequency excitation modes of the locked ILMs and their relaxation behavior after the driver is turned off.

Aluminum plasmonic metamaterials for structural color printing

We report a structural color printing platform based on aluminum plasmonic metamaterials supporting near perfect light absorption and narrow-band spectral response tunable across the visible spectrum to realize high-resolution, angle-insensitive color printing with high color purity and saturation. Additionally, the fabricated metamaterials can be protected by a transparent polymer thin layer for ambient use with further improved color performance. The demonstrated structural color printing with aluminum plasmonic metamaterials offers great potential for relevant applications such as security marking and information storage.