David William Dew

Biomineralization of metal-containing ores and concentrates

Biomining is the use of microorganisms to extract metals from sulfide and/or iron-containing ores and mineral concentrates. The iron and sulfide is microbially oxidized to produce ferric iron and sulfuric acid, and these chemicals convert the insoluble sulfides of metals such as copper, nickel and zinc to soluble metal sulfates that can be readily recovered from solution. Although gold is inert to microbial action, microbes can be used to recover gold from certain types of minerals because as they oxidize the ore, they open its structure, thereby allowing gold-solubilizing chemicals such as cyanide to penetrate the mineral. Here, we review a strongly growing microbially-based metal extraction industry, which uses either rapid stirred-tank or slower irrigation technology to recover metals from an increasing range of minerals using a diversity of microbes that grow at a variety of temperatures.

Bioleaching of base metal sulphide concentrates: A comparison of mesophile and thermophile bacterial cultures

Billiton Process Research has carried out extensive research over the past four years to develop new process technology using bioleaching for extraction of copper and nickel from their sulphide concentrates. Continuous pilot scale and laboratory batch testwork has been carried out with adapted mesophile bacterial cultures at 40°C – 45°C, moderate thermophile cultures at 50°C – 55°C and thermophile cultures at 65°C – 85°C. Pilot scale work has demonstrated the commercial viability of mesophile cultures for bioleaching of secondary copper sulphide and nickel sulphide concentrates. Moderate thermophiles offer benefits in terms of reduced cooling requirements for commercial reactors and, in the case of bioleaching of nickel concentrates, some selectivity over bioleaching of pyrite. Continuous pilot scale testwork has shown that thermophiles achieve efficient bioleaching of primary copper sulphide and nickel sulphide concentrates, giving much higher recoveries than achieved by bioleaching with a mesophile or moderate thermophile culture.

The effect of CO2 availability on the growth, iron oxidation and CO2‐fixation rates of pure cultures of Leptospirillum ferriphilum and Acidithiobacillus ferrooxidans

Understanding how bioleaching systems respond to the availability of CO2 is essential to developing operating conditions that select for optimum microbial performance. Therefore, the effect of inlet gas and associated dissolved CO2 concentration on the growth, iron oxidation and CO2‐fixation rates of pure cultures of Acidithiobacillus ferrooxidans and Leptospirillum ferriphilum was investigated in a batch stirred tank system. The minimum inlet CO2 concentrations required to promote the growth of At. ferrooxidans and L. ferriphilum were 25 and 70 ppm, respectively, and corresponded to dissolved CO2 concentrations of 0.71 and 1.57 µM (at 30°C and 37°C, respectively). An actively growing culture of L. ferriphilum was able to maintain growth at inlet CO2 concentrations less than 30 ppm (0.31–0.45 µM in solution). The highest total new cell production and maximum specific growth rates from the stationary phase inocula were observed with CO2 inlet concentrations less than that of air. In contrast, the amount of CO2 fixed per new cell produced increased with increasing inlet CO2 concentrations above 100 ppm. Where inlet gas CO2 concentrations were increased above that of air the additional CO2 was consumed by the organisms but did not lead to increased cell production or significantly increase performance in terms of iron oxidation. It is proposed that At. ferrooxidans has two CO2 uptake mechanisms, a high affinity system operating at low available CO2 concentrations, which is subject to substrate inhibition and a low affinity system operating at higher available CO2 concentrations. L. ferriphilum has a single uptake system characterised by a moderate CO2 affinity. At. ferrooxidans performed better than L. ferriphilum at lower CO2 availabilities, and was less affected by CO2 starvation. Finally, the results demonstrate the limitations of using CO2 uptake or ferrous iron oxidation data as indirect measures of cell growth and performance across varying physiological conditions. Biotechnol. Bioeng. 2012; 109:1693–1703.