David William York

Incorporation of block copolymer micelles into multilayer films for use as nanodelivery systems

This work demonstrates the potential application of stimulus responsive block copolymer micelles as triggerable delivery systems for use within multilayer films. Cationic, pH-responsive micelles of poly[2-(dimethylamino)ethyl methacrylate-block-poly(2-(diethylamino)ethyl methacrylate)] (PDMA-PDEA) were deposited on anionic polystyrene latex particles. The charge reversal of the surface and the amount of adsorbed polymer were monitored by zeta potential measurements and colloidal titrations, respectively. Prior to adsorption, the PDMA-PDEA micelles were loaded with a hydrophobic dye, and UV-vis spectroscopy was used to determine the amount of dye encapsulated within a monolayer of micelles. It was found that subtle chemical modification of the PDMA-PDEA diblock copolymer via permanent quaternization of the PDEA block results in micelles with tunable loading capacities. Multilayers of cationic micelles of partially quaternized PDMA-PDEA and anionic polyelectrolyte (poly(sodium 4-styrene sulfonate)) were deposited on the surface of polystyrene latex particles by sequential adsorption. UV-vis analysis of the dye present within the multilayer after the addition of each layer demonstrates that the micelles are sufficiently robust to retain encapsulated dye after multiple adsorption/washing cycles and can thus create a film that can be increasingly loaded with dye as more micelle layers are adsorbed. Multiple washing cycles were performed on micellar monolayers of PDMA-PDEA to demonstrate how such systems can be used to bring about triggerable release of actives. When performing several consecutive washing steps at pH 9.3, the micelle structure of the PDMA-PDEA micelles in the monolayer is retained, resulting in only a small reduction in the amount of encapsulated dye. In contrast, washing at pH 4, the structure of the micelle layers is severely disrupted, resulting in a fast release of the encapsulated dye into the bulk. Finally, if a sufficient number of micelle/homopolyelectrolyte layers are adsorbed, it is possible to selectively dissolve the latex template, resulting in hollow capsules.

Polyamine-Functional Sterically Stabilized Latexes for Covalently Cross-Linkable Colloidosomes

Sterically stabilized polystyrene latexes were prepared by aqueous emulsion polymerization using a poly(ethylene imine) (PEI) stabilizer in the presence of 4-vinylbenzyl chloride (4-VBC; 1.0 wt % based on styrene). Partial quaternization of the amine groups on the PEI chains by 4-VBC occurs in situ, hence producing a chemically grafted steric stabilizer. Such 4-VBC-modified PEI chains were grafted more efficiently onto the polystyrene particles than unmodified PEI, as judged by aqueous electrophoresis, XPS, and nitrogen microanalysis. Moreover, partially quaternized PEI gave significantly smaller polystyrene particles than those synthesized in the absence of any PEI stabilizer or those synthesized using unmodified PEI. The partially quaternized PEI-stabilized polystyrene latex proved to be an effective emulsifier at pH 9, forming stable oil-in-water Pickering emulsions when homogenized (12,000 rpm, 2 min, 20 °C) with four model oils, namely, n-dodecane, methyl myristate, isononyl isononanoate, and sunflower oil. The primary and/or secondary amine groups on the PEI stabilizer chains were successfully cross-linked using three commercially available polymeric reagents, namely, tolylene 2,4-diisocyanate-terminated poly(propylene glycol) (PPG-TDI), poly(propylene glycol) diglycidyl ether (PPG-DGE), or poly(ethylene glycol) diglycidyl ether (PEG-DGE). Cross-linking with the former reagent led to robust colloidosomes that survived the removal of the internal oil phase on washing with excess alcohol, as judged by optical microscopy and SEM. PPG-TDI reacted very rapidly with the PEI stabilizer chains, with cross-linking being achieved during homogenization. Well-defined colloidosomes could be formed only by using sunflower oil and isononyl isononanoate with this cross-linker at 20 °C. However, cooling to 0 °C allowed colloidosomes to be formed using n-dodecane, presumably because of the slower rate of cross-linking at this reduced temperature. PPG-DGE proved to be a more generic cross-linker because it formed robust colloidosomes with all four model oils. However, cross-linking was much slower than that achieved using PPG-TDI, with intact colloidosomes being formed only after ∼12 h at 20 °C. The PEG-DGE cross-linker allowed cross-linking to be conducted at 20 °C from the aqueous phase (rather from within the oil droplets for the oil-soluble PPG-TDI or PPG-DGE cross-linkers). In this case, well-defined colloidosomes were obtained at 50 vol % with surprisingly little intercolloidosome aggregation, as judged by laser diffraction studies.

Investigation of the Granular Behaviour in a Rotating Drum Operated over a Wide Range of Rotational Speed

Rotating drums are extensively used in the chemical and process industries as mixers, dryers, granulators and reactors for processing granular materials. As a result, granular behaviour in rotating drums has attracted numerous research efforts from both engineering and physics communities over the past few decades. Most of these studies have been focused on drums operated in or close to the rolling mode. However, there are many industrial cases where drums are operated in other modes, e.g. the cascading and cataracting modes, which forms the main motivation for this work. Comprehensive experiments have been carried out to investigate granular behaviour in a drum operated over a wide range of rotational speed with solids motion across the rolling, cascading and cataracting modes. A digital recording device was used to capture images of the transverse plane of the material bed. Analyses of the images were carried out to extract the bed behaviour as a function of rotational speed, drum fill level and particle size. This has led to three relationships between the surface shape expressed in terms of three characteristic lengths, operating conditions, as well as the friction properties of both particles and drum wall. These relations are found to apply approximately to the whole range of rotational speed used in this work. The generality of these relationships and possible application of them for drum scaling are discussed.

Clay-based colloidosomes.

Poly(ethylene imine) (PEI) has been adsorbed onto the surface of Laponite clay nanoparticles from aqueous solution at pH 9 in order to produce an efficient hybrid Pickering emulsifier. This facile protocol allows formation of stable sunflower oil-in-water Pickering emulsions via homogenization at 12,000 rpm for 2 min at 20 °C. The effect of varying the extent of PEI adsorption on the Pickering emulsifier performance of the surface-modified Laponite is investigated for five oils of varying polarity using aqueous electrophoresis, thermogravimetric analysis, and laser diffraction studies. A minimum volume-average emulsion droplet diameter of around 60 μm was achieved at a Laponite concentration of 0.50% by mass when utilizing a PEI/Laponite mass ratio of 0.50. Such emulsions proved to be very stable toward droplet coalescence over time scales of months, although creaming is observed on standing within days due to the relatively large droplet size. These conditions correspond to submonolayer coverage of the Laponite particles by the PEI, which ensures that there is little or no excess PEI remaining in the aqueous continuous phase. This situation is confirmed by visual inspection of the underlying aqueous phase of the creamed emulsion when using fluorescently labeled PEI. These Pickering emulsions are readily converted into novel clay-based colloidosomes via reaction of the primary and/or secondary amine groups on the PEI chains adsorbed at the Laponite surface with either oil-soluble poly(propylene glycol) diglycidyl ether or water-soluble poly(ethylene glycol) diglycidyl ether cross-linkers. These colloidosomes were sufficiently robust to survive the removal of the internal oil phase after washing with excess alcohol, as judged by both optical and fluorescence microscopy. However, dye release studies conducted with clay-based colloidosomes suggest that these microcapsules are highly permeable and hence do not provide an effective barrier for retarding the release of small molecules.

Polymeric microcapsules assembled from a cationic/zwitterionic pair of responsive block copolymer micelles

Using a layer-by-layer (LbL) approach, this work presents the preparation of hollow microcapsules with a membrane constructed entirely from a cationic/zwitterionic pair of pH-responsive block copolymer micelles. Our previous work with such systems highlighted that, in order to retain the responsive nature of the individual micelles contained within the multilayer membranes, it is important to optimize the conditions required for the selective dissolution of the sacrificial particulate templates. Consequently, here, calcium carbonate particles have been employed as colloidal templates as they can be easily dissolved in aqueous environments with the addition of chelating agents such as ethylenediaminetetraacetic acid (EDTA). Furthermore, the dissolution can be carried out in solutions buffered to a desirable pH so not to adversely affect the pH sensitive micelles forming the capsule membranes. First, we have deposited alternating layers of anionic poly[2-(dimethylamino)ethyl methacrylate-block-poly(2-(diethylamino)ethyl methacrylate)] (PDMA-PDEA) and cationic poly(2-(diethylamino)ethyl)methacrylate-block-poly(methacrylic acid) (PDEA-PMAA) copolymer micelles onto calcium carbonate colloidal templates. After deposition of five micelle bilayers, addition of dilute EDTA solution resulted in dissolution of the calcium carbonate and formation of hollow polymer capsules. The capsules were imaged using atomic force microscopy (AFM) and scanning electron microscopy (SEM), which shows that the micelle/micelle membrane is sufficiently robust to withstand dissolution of the supporting template. Quartz crystal microbalance studies were conducted and provide good evidence that the micelle multilayer structure is retained after EDTA treatment. In addition, a hydrophobic dye was incorporated into the micelle cores prior to adsorption. After dissolution of the particle template, the resulting hollow capsules retained a high concentration of dye, suggesting that the core/shell structure of the micelles remains intact. Finally, thermogravimetric analysis (TGA) of dried capsules confirmed complete removal of the sacrificial inorganic template. As far as we are aware, this is the first demonstration of LbL assembled capsules composed entirely from responsive block copolymer micelles. The results presented here when combined with our previous findings demonstrate that such systems have potential application in the encapsulation and triggered release of actives.

Microcapsules with low content of formaldehyde: preparation and characterization

In the research reported here, an in situpolymerization process has been used to produce melamine formaldehyde microcapsules containing an oil-based industrial precursor. Here the microcapsules were produced with a low formaldehyde to melamine molar ratio (0.20–0.49) compared to previous literature reports (2.30–5.50). The properties of the microcapsules such as morphology, particle diameter and distribution, wall thickness, mechanical strength, and encapsulation efficiency were characterized, and it was found that the wall thickness and mechanical properties of microcapsules were modulated as a function of formaldehyde to melamine (F/M) molar ratio. The wall thickness of the microcapsules measured by transmission electron microscopy (TEM) increased from 80 ± 1.9 to 308 ± 1.7 nm (285 ± 2.4% increase) when the F/M molar ratio was increased from 0.20 to 0.49 (145% increase), and the nominal rupture stress of the microcapsules measured by a micromanipulation technique increased from 1.3 ± 0.1 to 4.2 ± 0.4 MPa (223 ± 11.5% increase). In contrast, when the F/M molar ratio increased from 0.49 to 2.30 (369%), the wall thickness of microcapsules only increased by 14 ± 0.8% and the nominal rupture stress of the microcapsules only increased by 66 ± 12.8%. Thus, it has been shown that significant reduction in the levels of formaldehyde content is possible from previous literature reports, whilst only marginally reducing the mechanical properties, and still maintaining the encapsulation efficiency of ∼75%.

A scanning fluid dynamic gauging technique for probing surface layers

Fluid dynamic gauging (FDG) is a technique for measuring the thickness of soft solid deposit layers immersed in a liquid environment, in situ and in real time. This paper details the performance of a novel automated, scanning FDG probe (sFDG) which allows the thickness of a sample layer to be monitored at several points during an experiment, with a resolution of ±5 µm. Its application is demonstrated using layers of gelatine, polyvinyl alcohol (PVA) and baked tomato puree deposits. Swelling kinetics, as well as deformation behaviour—based on knowledge of the stresses imposed on the surface by the gauging flow—can be determined at several points, affording improved experimental data. The use of FDG as a surface scanning technique, operating as a fluid mechanical analogue of atomic force microscopy on a millimetre length scale, is also demonstrated. The measurement relies only on the flow behaviour, and is thus suitable for use in opaque fluids, does not contact the surface itself and does not rely on any specific physical properties of the surface, provided it is locally stiff.

Adsorption kinetics of laponite and ludox silica nanoparticles onto a deposited Poly(diallyldimethylammonium chloride) layer measured by a quartz crystal microbalance and optical reflectometry

A quartz crystal microbalance with dissipation (QCM-D) and an optical reflectometer (OR) have been used to investigate the adsorption behavior of Laponite and Ludox silica nanoparticles at the solid-liquid interface. The adsorption of both Laponite and Ludox silica onto poly(diallyldimethylammonium chloride) (PDADMAC)-coated surfaces over the first few seconds were studied by OR. Both types of nanoparticles adsorbed rapidly and obtained a stable adsorbed amount after only a few minutes. The rate of adsorption for both nanoparticle types was concentration dependent. The maximum adsorption rate of Ludox nanoparticles was found to be approximately five times faster than that for Laponite nanoparticles. The QCM data for the Laponite remained stable after the initial adsorption period at each concentration tested. The observed plateau values for the frequency shifts increased with increasing Laponite particle concentration. The QCM data for the Ludox nanoparticles had a more complex long-time behavior. In particular, the dissipation data at 3 ppm and 10 ppm Ludox increased slowly with time, never obtaining a stable value within the duration of the experiment. We postulate here that this is caused by slow structural rearrangements of the particles and the PDADMAC within the surface adsorbed layer. Furthermore, the QCM dissipation values were significantly smaller for Laponite when compared with those for Ludox for all nanoparticle concentrations, suggesting that the Laponite adsorbed layer is more compact and more rigidly bound than the Ludox adsorbed layer.

Tapping characterisation of high shear mixer agglomerates made with ultra-high viscosity binders

Abstract The time-dependent consistency regimes produced during high shear mixing of zeolite powder and an ultra-high viscosity binder (linear alkylbenzene sulphonate (LAS) paste) were quantitatively described by the bulk aerated and tapped densities, which were determined using both hand and automated tapping techniques. The Hausner ratio was calculated, providing information on the inter-granular friction and cohesivity of the granular bulk as a function of mixing time. An agglomeration mechanism is proposed based upon the trend in Hausner ratio, which was confirmed by optical micrographs and granule size distribution data. The suggested mechanism comprises layering of zeolite particles onto an LAS paste core, breakage of powder-coated paste granules, micro-mixing of the granules, granule growth via coalescence, and finally granule consolidation. The bulk tapping data were analysed using the Kawakita equation and a logarithmic compaction approach. Three distinct compaction regions were identified with the latter analysis, the first of which was related to weak agglomerate break up, and the second and third to granule movement involving elastic and plastic granule deformations respectively during rearrangement. A variety of bulk compaction parameters were obtained, and their variation with mixing time is discussed. At least 10 times as many automated taps were required to reach the final tapped density in comparison to the hand-tapping procedure, and the final density was always lower than that obtained via hand-tapping. When the automated tapping data were scaled in terms of total number of taps and analysed, the parameters describing the bulk compressibility showed similar trends to those obtained from the hand-tapping procedure.

A QCM Study on the Adsorption of Colloidal Laponite at the Solid/Liquid Interface

The adsorption of colloidal laponite at the solid/liquid interface on various substrates and over a range of laponite concentrations (10-1000 ppm) has been investigated. Although a wide range of surfaces were studied, only on a positively charged poly(diallyldimethylammonium chloride) (PDADMAC) surface was any adsorption of the laponite observed. This shows that when fully wetted, laponite adsorption depends primarily on the surface charge rather than the degree of hydrophobicity of the surface. The adsorption of spherical Ludox silica nanoparticles on PDADMAC surfaces was also examined for comparison with the disklike laponite. The QCM data for both laponite and Ludox show strong adsorption on PDADMAC surfaces; however, larger frequency shifts were seen for Ludox than laponite at all concentrations tested. Within the concentration range examined in this work, the dissipation data from the QCM suggested a simple monolayer formation for Ludox but a monolayer to multilayer transition for laponite as the concentration increases.