Deepak Kumar Tuli

Biodiesel production using heterogeneous catalysts.

The production and use of biodiesel has seen a quantum jump in the recent past due to benefits associated with its ability to mitigate greenhouse gas (GHG). There are large number of commercial plants producing biodiesel by transesterification of vegetable oils and fats based on base catalyzed (caustic) homogeneous transesterification of oils. However, homogeneous process needs steps of glycerol separation, washings, very stringent and extremely low limits of Na, K, glycerides and moisture limits in biodiesel. Heterogeneous catalyzed production of biodiesel has emerged as a preferred route as it is environmentally benign needs no water washing and product separation is much easier. The present report is review of the progress made in development of heterogeneous catalysts suitable for biodiesel production. This review shall help in selection of suitable catalysts and the optimum conditions for biodiesel production.

Pilot scale study on steam explosion and mass balance for higher sugar recovery from rice straw.

Pretreatment of rice straw on pilot scale steam explosion has been attempted to achieve maximum sugar recovery. Three different reaction media viz. water, sulfuric acid and phosphoric acid (0.5%, w/w) were explored for pretreatment by varying operating temperature (160, 180 and 200°C) and reaction time (5 and 10min). Using water and 0.5% SA showed almost similar sugar recovery (∼87%) at 200 and 180°C respectively. However, detailed studies showed that the former caused higher production of oligomeric sugars (13.56g/L) than the later (3.34g/L). Monomeric sugar, followed the reverse trend (7.83 and 11.62g/L respectively). Higher oligomers have a pronounced effect in reducing enzymatic sugar yield as observed in case of water. Mass balance studies for water and SA assisted SE gave total saccharification yield as 81.8% and 77.1% respectively. However, techno-economical viability will have a trade-off between these advantages and disadvantages offered by the pretreatment medium.

Structural features of dilute acid, steam exploded, and alkali pretreated mustard stalk and their impact on enzymatic hydrolysis

To overcome the recalcitrant nature of biomass several pretreatment methodologies have been explored to make it amenable to enzymatic hydrolysis. These methodologies alter cell wall structure primarily by removing/altering hemicelluloses and lignin. In this work, alkali, dilute acid, steam explosion pretreatment are systematically studied for mustard stalk. To assess the structural variability after pretreatment, chemical analysis, surface area, crystallinity index, accessibility of cellulose, FT-IR and thermal analysis are conducted. Although the extent of enzymatic hydrolysis varies upon the methodologies used, nevertheless, cellulose conversion increases from <10% to 81% after pretreatment. Glucose yield at 2 and 72h are well correlated with surface area and maximum adsorption capacity. However, no such relationship is observed for xylose yield. Mass balance of the process is also studied. Dilute acid pretreatment is the best methodology in terms of maximum sugar yield at lower enzyme loading.

Enhanced cellulase production by Penicillium oxalicum for bio-ethanol application

Present study was focused on cellulase production from an indigenously isolated filamentous fungal strain, identified as Penicillium oxalicum. Initially, cellulase production under submerged fermentation in shake flasks resulted in cellulase activity of 0.7 FPU/mL. Optimization of process parameters enhanced cellulase production by 1.7-fold and resulted in maximum cellulase activity of 1.2 FPU/mL in 8 days. Cellulase production was successfully scaled-up to 7 L fermenter under controlled conditions and incubation time was reduced from 8 days to 4 days for achieving similar cellulase titer. Optimum pH and temperature for activity of the crude enzyme were pH 5 and 50 °C, respectively. At 50 °C the produced cellulase retained approximately 50% and 26% of its activity at 48 h and 72 h, respectively. Hydrolytic efficiency of P. oxalicum was comparable to commercial cellulase preparations which indicate its great potential for application in the lignocellulose hydrolysis.

Bioethanol production from wheat straw via enzymatic route employing Penicillium janthinellum cellulases.

This study concerns in-house development of cellulases from a mutant Penicillium janthinellum EMS-UV-8 and its application in separate hydrolysis and fermentation (SHF) and simultaneous saccharification and fermentation (SSF) processes for bioethanol production from pre-treated wheat straw. In a 5L fermentor, the above strain could produce cellulases having activity of 3.1 FPU/mL and a specific activity of 0.83 FPU/mg of protein. In-house developed cellulase worked more efficiently in case of SSF as ethanol concentration of 21.6g/L and yield of 54.4% were obtained which were higher in comparison to SHF (ethanol concentration 12 g/L and 30.2% yield). This enzyme preparation when compared with commercial cellulase for hydrolysis of pre-treated wheat straw was found competitive. This study demonstrates that P. janthinellum EMS-UV-8 is a potential fungus for future large-scale production of cellulases.

Biodiesel surrogates : Achieving performance demands

Synthesis of surrogate molecules is particularly useful for generating in sight of structural-activity relationships, understanding processes and improving the performance. In order to improve upon the physico-chemical properties of biodiesel, methyl, ethyl, isopropyl and n-butyl esters of beta-branched fatty acid have been synthesized, initiating from beta-branched alcohols. Beta-branched alcohols upon oxidation gave corresponding acids, which were converted to their esters. The synthesized esters have substantially better oxidative stability, exhibited by Rancimat oxidation induction period of more than 24 h. The cloud point of synthesized esters is < -36 degrees C, pour point is < -42 degrees C and CFPP is < -21 degrees C, which is substantially better than fatty acid methyl esters. Besides achieving the objective of better oxidative stability and improved low temperature properties, the synthesized surrogate esters have viscosity in the range of 4.2-4.6 cSt at 40 degrees C, meeting the international diesel and biodiesel standards. The cetane number of synthesized esters is 62-69, which is much better than diesel and biodiesel. The blends of the synthesized esters in diesel at 5% and 10% meet Indian standards of diesel.

Characterization of a new zeaxanthin producing strain of Chlorella saccharophila isolated from New Zealand marine waters

A fast growing strain of Chlorella saccharophila was isolated from the marine water of New Zealand and grown in heterotrophic conditions using glucose or glycerol as a carbon source. Biomass production was found to be higher in culture fed with glucose (2.14±0.08 g L(-1)) as compared to glycerol (0.378±0.04 g L(-1)). Lipid accumulation was similar for both carbon sources, at approximately 22% of dry cell weight. However, carotenoid yield was higher with glycerol (0.406±0.0125 mg g(-1)) than with glucose (0.21±0.034 mg g(-1)). Further optimization of the growth of the isolate gave maximal carotenoid production of 16.39±1.19 mg g(-1) total carotenoid, containing 11.32±0.64 mg g(-1) zeaxanthin and 5.07±0.55 mg g(-1) β-carotene. Comparison of various chemical and physical carotenoid extraction methods showed that ultrasonication was required for maximum extraction yields. The new strain has potential for biofuel, with carotenoid co-production.

Blending of cellulolytic enzyme preparations from different fungal sources for improved cellulose hydrolysis by increasing synergism

Cellulolytic enzymes were produced from the three fungal strains [P. janthinellum EMS-UV-8 (E), T. reesei Rut C-30 (R) and A. tubingenesis (A)] and used to prepare blends for the hydrolysis of avicel and acid treated wheat straw (A-WS). An enzyme blend prepared from three different crude preparations (E + R + A) on the basis of equivalent FPU or protein was found to be more synergistic and gave better hydrolysis of avicel or A-WS than the blend of two enzyme preparations (E + R, E + A and R + A) or individual enzyme preparations (E, R, and A). The triple blend gave two times higher hydrolysis of avicel or A-WS than the individual enzyme preparations at the same enzyme dosages. In all cases the individual or cumulative FPU or protein in blends was equal (10 FPU or 20 mg protein per g of substrate). Increased enzyme activities (CMCase and FPU) were found in the blends compared to the sum of individual enzyme activities added for the blend preparation. This reveals that the increased hydrolysis of cellulose by blends was a result of increased synergism between the same (endoglucanase) and/or different types of cellulases from different preparations. Enzyme blending is thus a facile, cost effective and sustainable approach for biomass saccharification for biofuels.

Accessibility of Enzymatically Delignified Bambusa bambos for Efficient Hydrolysis at Minimum Cellulase Loading: An Optimization Study

In the present investigation, Bambusa bambos was used for optimization of enzymatic pretreatment and saccharification. Maximum enzymatic delignification achieved was 84%, after 8 h of incubation time. Highest reducing sugar yield from enzyme-pretreated Bambusa bambos was 818.01 mg/g dry substrate after 8 h of incubation time at a low cellulase loading (endoglucanase, β-glucosidase, exoglucanase, and xylanase were 1.63 IU/mL, 1.28 IU/mL, 0.08 IU/mL, and 47.93 IU/mL, respectively). Enzyme-treated substrate of Bambusa bambos was characterized by analytical techniques such as Fourier transformed infrared spectroscopy (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The FTIR spectrum showed that the absorption peaks of several functional groups were decreased after enzymatic pretreatment. XRD analysis indicated that cellulose crystallinity of enzyme-treated samples was increased due to the removal of amorphous lignin and hemicelluloses. SEM image showed that surface structure of Bambusa bambos was distorted after enzymatic pretreatment.

Synthesis and performance evaluation of O, O-dialkylphosphorodithioic disulphides as potential antiwear, extreme-pressure and antioxidant additives

Abstract The ashless antiwear/EP additives based on phosphorodithioic acids are preferred to their heavy metal complexes, due to operational problems and enviromental restrictions being enforced in many countries. Four O, O-dialkylphosphorodithioic disulphides with varying alkyl chain length from C5 to C10 have been synthesized and their antiwear, EP and antioxidant performance examined vis-a-vis a commercial ZDDP in a mineral base oil. The synthesized products have been found to exhibit appreciable antiwear and antioxidant properties and mild EP performance, which are comparable to that of commercial ZDDP.