Dennis E. Culley

Active Flow Separation Control of a Stator Vane Using Embedded Injection in a Multistage Compressor Experiment

Active flow control has been applied to the suction surface of stator vanes in a low speed axial compressor. Injection from the suction surface has been shown to reduce separation on vanes that were induced to separate by increasing the vane stagger angle by 3° deg. Various configurations were investigated including injector geometry (slots versus holes) and type of injection (steady versus unsteady). Unsteady injection was realized using two different approaches; external actuation through a high frequency valve and embedded actuation using a fluidic device internal to the vane. Using total pressure loss through the vane passage as a metric, reductions in area-averaged loss of 25% were achieved using injected mass flow rates on the order of 1% of compressor throughflow. The development of a tracking control algorithm was also explored for the purpose of closed-loop control. A reliable method of detecting surface separation was implemented using unsteady pressure measurements on the compressor casing near the vane suction surface.

Concepts for Distributed Engine Control

[Abstract] Gas turbine engines for aero-propulsion systems are found to be highly optimized machines after over 70 years of development. Still, additional performance improvements are sought while reduction in the overall cost is increasingly a driving factor. Control systems play a vitally important part in these metrics but are severely constrained by the operating environment and the consequences of system failure. The considerable challenges facing future engine control system design have been investigated. A preliminary analysis has been conducted of the potential benefits of distributed control architecture when applied to aero-engines. In particular, reductions in size, weight, and cost of the control system are possible. NASA is conducting research to further explore these benefits, with emphasis on the particular benefits enabled by high temperature electronics and an open-systems approach to standardized communications interfaces.

Status, Vision, and Challenges of an Intelligent Distributed Engine Control Architecture

A Distributed Engine Control Working Group (DECWG) consisting of the Department of Defense (DoD), the National Aeronautics and Space Administration (NASA) Glenn Research Center (GRC) and industry has been formed to examine the current and future requirements of propulsion engine systems. The scope of this study will include an assessment of the paradigm shift from centralized engine control architecture to an architecture based on distributed control utilizing open system standards. Included will be a description of the work begun in the 1990s, which continues today, followed by the identification of the remaining technical challenges which present barriers to on-engine distributed control.

Compressor Stall Control Through Endwall Recirculation

Experiments that demonstrate the use of endwall recirculation to control the stall of transonic compressor stages are described. Endwall recirculation of a compressor stage is implemented by bleeding air from the casing downstream of a stator blade row and injecting the air as a wall jet upstream of a preceding rotor blade row. The bleed ports, injection ports, and recirculation channels are circumferentially discrete, and occupy only 20–30% of the circumference. The development of compact wall-jet injectors is described first. Next, the results of proof-of-concept steady recirculation tests on a single-stage transonic compressor are presented. Finally, the potential for using endwall recirculation to increase the stability of transonic highly-loaded multistage compressors is demonstrated through results from a rig test of simulated recirculation driving both a steady injected flow and an unsteady injected flow commanded by closed-loop active control during compressor operation at 78–100% of design speed. In this test air from an external source was injected upstream of several rotor blade rows while compressor bleed was increased by an amount equivalent to the injected massflow. During closed loop control, wall static pressure fluctuations were monitored and the injected flow rate was controlled to reduce the stalling mass flow. The use of wall jet injection to study the dynamics of transonic compressor stages is also discussed.Copyright

Communication Needs Assessment for Distributed Turbine Engine Control

Abstract Control system architecture is a major contributor to future propulsion engine performance enhancement and life cycle cost reduction. The control system architecture can be a means to effect net weight reduction in future engine systems, provide a streamlined approach to system design and implementation, and enable new opportunities for performance optimization and increased awareness about system health. The transition from a centralized, point-to-point analog control topology to a modular, networked, distributed system is paramount to extracting these system improvements. However, distributed engine control systems are only possible through the successful design and implementation of a suitable communication system. In a networked system, understanding the data flow between control elements is a fundamental requirement for specifying the communication architecture which, itself, is dependent on the functional capability of electronics in the engine environment. This paper presents an assessment of the communication needs for distributed control using strawman designs and relates how system design decisions relate to overall goals as we progress from the baseline centralized architecture, through partially distributed and fully distributed control systems.

Numerical Studies of a Fluidic Diverter for Flow Control

The internal flow structure in a specific fluidic diverter is studied over a range from low subsonic to sonic inlet conditions by a time-dependent numerical analysis. The understanding will aid in the development of fluidic diverters with minimum pressure losses and advanced designs of flow control actuators. The velocity, temperature and pressure fields are calculated for subsonic conditions and the self-induced oscillatory behavior of the flow is successfully predicted. The results of our numerical studies have excellent agreement with our experimental measurements of oscillation frequencies. The acoustic speed in the gaseous medium is determined to be a key factor for up to sonic conditions in governing the mechanism of initiating the oscillations as well as determining its frequency. The feasibility of employing plasma actuation with a minimal perturbation level is demonstrated in steadystate calculations to also produce oscillation frequencies of our own choosing instead of being dependent on the fixed-geometry fluidic device.

Numerical Studies of a Supersonic Fluidic Diverter Actuator for Flow Control

The analysis of the internal flow structure and performance of a specific fluidic diverter actuator, previously studied by time-dependent numerical computations for subsonic flow, is extended to include operation with supersonic actuator exit velocities. The understanding will aid in the development of fluidic diverters with minimum pressure losses and advanced designs of flow control actuators. The self-induced oscillatory behavior of the flow is successfully predicted and the calculated oscillation frequencies with respect to flow rate have excellent agreement with our experimental measurements. The oscillation frequency increases with Mach number, but its dependence on flow rate changes from subsonic to transonic to supersonic regimes. The delay time for the initiation of oscillations depends on the flow rate and the acoustic speed in the gaseous medium for subsonic flow, but is unaffected by the flow rate for supersonic conditions.

Numerical Studies of an Array of Fluidic Diverter Actuators for Flow Control

In this paper, we study the effect of boundary conditions on the behavior of an array of uniformly-spaced fluidic diverters with an ultimate goal to passively control their output phase. This understanding will aid in the development of advanced designs of actuators for flow control applications in turbomachinery. Computations show that a potential design is capable of generating synchronous outputs for various inlet boundary conditions if the flow inside the array is initiated from quiescence. However, when the array operation is originally asynchronous, several approaches investigated numerically demonstrate that resynchronization of the actuators in the array is not practical since it is very sensitive to asymmetric perturbations and imperfections. Experimental verification of the insights obtained from the present study is currently being pursued.

Closed Loop Active Flow Separation Detection and Control in a Multistage Compressor

Active closed loop flow control was successfully demonstrated on a full annulus of stator vanes in a low speed axial compressor. Two independent methods of detecting separated flow conditions on the vane suction surface were developed. The first technique detects changes in static pressure along the vane suction surface, while the second method monitors variation in the potential field of the downstream rotor. Both methods may feasibly be used in future engines employing embedded flow control technology. In response to the detection of separated conditions, injection along the suction surface of each vane was used. Injected mass flow on the suction surface of stator vanes is known to reduce separation and the resulting limitation on static pressure rise due to lowered diffusion in the vane passage. A control algorithm was developed which provided a proportional response of the injected mass flow to the degree of separation, thereby minimizing the performance penalty on the compressor system.

Active Flow Separation Control of a Stator Vane Using Surface Injection in a Multistage Compressor Experiment

Micro-flow control actuation embedded in a stator vane was used to successfully control separation and improve near stall performance in a multistage compressor rig at NASA Glenn. Using specially designed stator vanes configured with internal actuation to deliver pulsating air through slots along the suction surface, a research study was performed to identify performance benefits using this microflow control approach. Pressure profiles and unsteady pressure measurements along the blade surface and at the shroud provided a dynamic look at the compressor during microflow air injection. These pressure measurements lead to a tracking algorithm to identify the onset of separation. The testing included steady air injection at various slot locations along the vane. The research also examined the benefit of pulsed injection and actively controlled air injection along the stator vane. Two types of actuation schemes were studied, including an embedded actuator for on-blade control. Successful application of an online detection and flow control scheme will be discussed. Testing showed dramatic performance benefit for flow reattachment and subsequent improvement in diffusion through the use of pulsed controlled injection. The paper will discuss the experimental setup, the blade configurations, and preliminary CFD results which guided the slot location along the blade. The paper will also show the pressure profiles and unsteady pressure measurements used to track flow control enhancement, and will conclude with the tracking algorithm for adjusting the control.