Dennis W. Burke

IN VIVO SKELETAL RESPONSES TO POROUS SURFACED IMPLANTS SUBJECTED TO SMALL INDUCED MOTIONS

Cylindrical porous-coated implants were placed in the distal femoral metaphyses of twenty dogs and were subjected to zero, twenty, forty, or 150 micrometers of oscillatory motion for eight hours each day for six weeks with use of a specially designed loading apparatus. The in vivo skeletal responses to the different magnitudes of relative motion were evaluated. Histological analysis demonstrated growth of bone into the porous coatings of all of the implants, including those that had been subjected to 150 micrometers of motion. However, the ingrown bone was in continuity with the surrounding bone only in the groups of implants that had not been subjected to motion or that had been subjected to twenty micrometers of motion; in contrast, the implants that had been subjected to forty micrometers of motion were surrounded in part by trabecular bone but also in part by fibrocartilage and fibrous tissue, and those that had been subjected to 150 micrometers of motion were surrounded by dense fibrous tissue. Trabecular microfractures were identified around three of the five implants that had been subjected to forty micrometers of motion and around four of the five that had been subjected to 150 micrometers of motion, suggesting that the ingrown bone had failed at the interface because of the large movements. The architecture of the surrounding trabecular bone also was altered by the micromotion of the implant. The implants that had stable ingrowth of bone were surrounded by a zone of trabecular atrophy, whereas those that had unstable ingrowth of bone were surrounded by a zone of trabecular hypertrophy. The trabeculae surrounding the fibrocartilage or fibrous tissue that had formed around the implants that had been subjected to forty or 150 micrometers of motion had been organized into a shell of dense bone tangential to the implant (that is, a neocortex outside the non-osseous tissue). CLINICAL RELEVANCE: The findings of the present study quantitate the in vivo patterns of bone ingrowth and remodeling that occur in association with different magnitudes of micromovement of porous-coated implants. Small movements (zero and twenty micrometers) are compatible with stable ingrowth of bone and atrophy of the surrounding trabecular bone, whereas larger movements (forty and 150 micrometers) result in less stable or unstable ingrowth of bone, the formation of fibrocartilage or fibrous tissue around the implant, and hypertrophy of the surrounding trabecular bone. This study not only quantified the magnitudes of relative micromotion that cause these different skeletal responses but also may help in the interpretation of radiographs of patients who have a porous-coated prosthesis.

Micromotion of cemented and uncemented femoral components

We evaluated the initial stability of cemented and uncemented femoral components within the femoral canals of cadaver femurs during simulated single limb stance and stair climbing. Both types were very stable in simulated single limb stance (maximum micromotion of 42 microns for cemented and 30 microns for uncemented components). However, in simulated stair climbing, the cemented components were much more stable than the uncemented components (76 microns as against 280 microns). There was also greater variation in the stability of uncemented components in simulated stair climbing, with two of the seven components moving 200 microns or more. Future implant designs should aim to improve the initial stability of cementless femoral components under torsional loads; this should improve the chances of bony ingrowth.

Biomechanical and histologic investigation of cemented total hip arthroplasties. A study of autopsy-retrieved femurs after in vivo cycling.

Eleven whole anatomic specimens of the femur were retrieved at autopsy from patients who previously had cemented total hip arthroplasty. Implant duration ranged from 0.5 to 210 months. Clinically and roentgenographically the implants were stable. A detailed biomechanical analysis evaluated bone strains and implant stability in both the single-limb stance and stair-climbing positions using a 100-pound spinal load. The stability offered by cement in these well-fixed prostheses was remarkable, with the maximum axial micromotion being 40 mu. This is a reflection of intimate osseointegration at the bone-cement interface with only rare intervening fibrous tissue. The strain gauge and photoelastic strain-coating studies revealed that marked stress shielding in the proximal medial femoral cortex persists long after a cemented femoral component is inserted. Even 17 years after surgery, the strain in the calcar region did not normalize.

Centrifugation as a method of improving tensile and fatigue properties of acrylic bone cement.

In this study centrifugation dramatically reduced the porosity and substantially increased the mechanical properties of bone cement. Monotonic tensile tests to failure of centrifuged specimens of cement demonstrated an increase of 24 per cent in the mean ultimate tensile strength compared with the control value. Mean ultimate tensile strain was improved by 54 per cent. In fully reversed tension-compression fatigue-testing, centrifugation resulted in a mean increase in fatigue life of 136 per cent. These strong advantages in mechanical properties were obtained without any detrimental changes. There was no change in elastic modulus, setting time, or peak temperature. Handling properties were improved. There was no increase in systemic toxicity as demonstrated in dogs by assessment of arterial blood-pressure response and peak levels of monomer in the serum during simulated total hip arthroplasty. We also present a practical system of cement centrifugation and delivery that is suitable for use in the operating room.

Complications related to modularity of total hip components.

We report complications from the use of modular components in 20 hip replacements in 18 patients. Fifteen complications (in 13 patients) were related to failure of a modular interface after operation. Femoral head detachment from its trunnion was seen in 6 hips from trauma (3), reduction of a dislocation (2), and normal activity (1). In one case the base of the trunnion fractured below an extra-long modular head. In seven other hips the modular polyethylene liner dislodged from its shell, causing severe damage to the shell in four cases with extensive metallosis. In one other hip an asymmetrical polyethylene liner rotated, resulting in impingement of the femoral component and recurrent dislocation. Operative errors were seen in five cases: implantation of a trial acetabular component in one; and mismatching between the size of the femoral head and the acetabular component in the others. Surgeons who use hip replacements with modular components should be aware of the potential for operative error and of the importance of early treatment for postoperative mechanical failure.

Femoral Component Offset Its Effect on Strain in Bone-Cement

The magnitude of the offset of the femoral prosthesis strongly influences the mechanics of the hip following a total hip arthroplasty. An increased offset increases the moment arm of the abductor muscles. This reduces the abductor force required for normal gait and, consequently, reduces the resultant force across the hip joint. These factors are advantageous. However, increased offset also increases the bending moment on the implant, which could adversely increase the strain in the medial cement mantle. To evaluate the relative advantages and disadvantages of these conflicting results of increasing the offset of the femoral component the authors measured in vitro in cadaver femora the effect of differing offsets of the femoral component on strain in the cement mantle. After testing the intact femora, the authors cemented femoral prostheses in place and quantified the abductor force, resultant force, and strain in the cement mantle under loading conditions simulating single limb stance at different femoral offset levels. The reduction in both abductor and resultant force was substantial with increased femoral component offset, but the strain in the cement of the proximal medial portion of the cement mantle was not significantly increased.

Differences in Stiffness of the Interface Between a Cementless Porous Implant and Cancellous Bone in vivo in Dogs Due to Varying Amounts of Implant Motion

To determine the mechanical properties of the interface between the tissue ingrowth into porous coatings and the implant, porous-coated cylindrical implants were inserted into the distal femur in 20 mature dogs and oscillated in vivo 8 hours per day for 6 weeks at fixed amounts of micromotion (0, 20, 40 and 150 microns). Applied torques and resulting displacements were recorded. The torsional resistance per unit angular displacement (TR/AD), reflecting the stiffness of the bone-porous coating interface, was 0.88 +/- 0.25 N-M/deg immediately after implantation in the 20-micron displacement group. It increased with time after surgery, reaching a maximum of 1.25 +/- 0.60 N-M/deg at 6 weeks. The TR/AD was lower initially (0.77 +/- 0.43 N-M/deg) in the 40-micron group and gradually decreased with time after surgery, reaching a maximum of 0.54 +/- 0.13 N-M/deg at 6 weeks. The TR/AD was even lower (0.24 +/- 0.10 N-M/deg) in the 150-micron group initially and remained the same (0.16 +/- 0.09 N-M/deg) with time after surgery. Histologic evaluation showed bone ingrowth in continuity with the surrounding bone in the 20-micron group consistent with the high stiffness values at sacrifice. In contrast, a mixture of fibrocallus and bone were found at the bone-porous coating interface in the 40-micron group, consistent with the intermediate stiffness values. In contrast, despite the fact that bone was found in the depth of the porous coating in the dogs in the 150-micron group, the low stiffness values were a reflection of fibrous tissue formation at the interface in that group, because of the large motion disrupting bony ingrowth at the bone-porous coating interface. By monitoring the torsional resistance per unit of angular displacement dynamically in vivo, it was possible to evaluate the mechanical properties of the bone-porous coating interface as tissue ingrowth proceeded. Twenty microns of oscillating displacement was compatible with stable bone ingrowth with high interface stiffness, whereas 40 and 150 microns of motion was not.

Range of motion in contemporary total hip arthroplasty: The impact of modular head-neck components

The prosthetic range of motion (PROM) of two modular total hip arthroplasty (THA) systems and one older nonmodular comparison system was evaluated. The head-neck geometry of the modular systems resulted in a smaller PROM than the nonmodular system. Longer head-neck components commonly had flanges, which caused the greatest reduction in PROM. This effect became more pronounced as head size decreased. Modular head-neck components offer recognized benefits but can be associated with notably smaller ROM and increased risk of prosthetic impingement. The surgeon should be aware that in modern systems PROM decreases when neck width is increased. Moreover, in cases of prosthetic instability the potential role of the flange of a modular head should be evaluated. Methods are suggested for maximizing PROM clinically through preoperative planning, optimal femoral neck resection, and implant utilization.

Quantification of articular cartilage in the knee with three-dimensional MR imaging

RATIONALE AND OBJECTIVES To determine the volume of articular cartilage in cadavers, patients, and healthy volunteers by using a volumetric, fat-suppressed spoiled gradient-recalled signal acquisition in the steady state (SPGR) magnetic resonance (MR) sequence. METHODS Sagittal MR images were obtained with a fat-suppressed SPGR sequence (repetition time, 52 msec; echo time, 10 msec; 60 degrees flip angle; 3.0-3.5-mm partitions, 256 x 192 matrix, two signals acquired). The cartilaginous surfaces of the tibia, femur, and patella were planimetrically defined with a three-dimensional workstation. A three-dimensional model volume was created by threshold segmenting the cartilage from the adjacent tissues. The volume as calculated by using MR imaging was compared with the actual volume of the cartilage specimens. RESULTS Observed measurements correlated with actual weight and volume displacement measurements with an accuracy of 82%-99% and linear correlation coefficients of 0.99 (P = 2.5e-15) and 0.99 (P = 4.4e-15). Precision of segmentation in healthy volunteers yielded a coefficient of variation of 0.4% for interobserver variability and 0.3% for intraobserver variability. CONCLUSION This pilot study suggests that accurate volumetric calculations of knee articular cartilage are possible with currently available MR imaging pulse sequences and a commercially available work station.

The effect of centrifuging bone cement

We have tested the porosity and fatigue life of five commonly used bone cements: Simplex P, LVC, Zimmer regular, CMW and Palacos R. Tests were conducted with and without centrifugation and with the monomer at room temperature and, except for LVC, at 0 degrees C. We found that the fatigue life of different specimens varied by a factor of nearly 100. It did not depend on porosity alone, but was more influenced by the basic composition of the cement. Simplex P when mixed with monomer at 0 degrees C and centrifuged for 60 seconds had the highest fatigue life and was still sufficiently liquid to use easily.