Derek L. Patton

Superhydrophobic Hybrid Inorganic-Organic Thiol-ene Surfaces Fabricated via Spray-Deposition and Photopolymerization

We report a simple and versatile method for the fabrication of superhydrophobic inorganic-organic thiol-ene coatings via sequential spray-deposition and photopolymerization under ambient conditions. The coatings are obtained by spray-deposition of UV-curable hybrid inorganic-organic thiol-ene resins consisting of pentaerythritol tetra(3-mercaptopropionate) (PETMP), triallyl isocyanurate (TTT), 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane (TMTVSi), and hydrophobic fumed silica nanoparticles. The spray-deposition process and nanoparticle agglomeration/dispersion provide surfaces with hierarchical morphologies exhibiting both micro- and nanoscale roughness. The wetting behavior, dependent on the concentration of TMTVSi and hydrophobic silica nanoparticles, can be varied over a broad range to ultimately provide coatings with high static water contact angles (>150°), low contact angle hysteresis, and low roll off angles (<5°). The cross-linked thiol-ene coatings are solvent resistant, stable at low and high pH, and maintain superhydrophobic wetting behavior after extended exposure to elevated temperatures. We demonstrate the versatility of the spray-deposition and UV-cure process on a variety of substrate surfaces including glass, paper, stone, and cotton fabric.

Synthesis of multifunctional polymer brush surfaces via sequential and orthogonal thiol-click reactions

Fabrication of multifunctional surfaces with complexity approaching that found in nature requires the application of a modular approach to surface engineering. We describe a versatile post-polymerization modification strategy to synthesize multifunctional polymer brush surfaces via combination of surface-initiated photopolymerization (SIP) and orthogonal thiol-click reactions. Specifically, we demonstrate two routes to multifunctional brush surfaces: in the first approach, alkyne-functionalized homopolymer brushes are modified with multiple thiolsvia a statistical, radical-mediated thiol-yne co-click reaction; and in the second approach, statistical copolymer brushes carrying two distinctly-addressable reactive moieties are sequentially modified via orthogonal base-catalyzed thiol-X (where X represents an isocyanate, epoxy, or α-bromoester) and radical-mediated thiol-yne reactions. In both cases, we show that surface properties, in the form of wettability, can be easily tuned over a wide range by judicious choice of brush composition and thiol functionality.

Dynamic-covalent nanostructures prepared by Diels–Alder reactions of styrene-maleic anhydride-derived copolymers obtained by one-step cascade block copolymerization

Macromolecular star formation by Diels–Alder chemistry resulted in dynamic nanomaterials capable of reversibly demonstrating the properties of both linear and highly branched macromolecules. Well-defined block copolymers of maleic anhydride (MAn) and styrene [poly(styrene-alt-MAn)-b-polystyrene (P(S-alt-MAn)-b-PS)] were prepared via a one-pot cascade approach by reversible addition–fragmentation chain transfer (RAFT) polymerization. Subsequent ring opening of the anhydride groups in the P(S-alt-MAn) segments by amidation with furfurylamine led to the formation of block copolymers with pendant furan functionality. Diels–Alder reactions of the furan-functional block copolymer with a bismaleimide crosslinker resulted in core-crosslinked stars by an arm-first approach. Star-like structures were also prepared by first allowing the furan-functional block copolymers to pre-assemble into polymeric micelles in a solvent selective for the polystyrene block. Subsequent addition of a bismaleimide and heating to allow the Diels–Alder reaction resulted in core-crosslinked micelles with similar structures to the polymeric stars prepared by the arm-first approach. Regardless of the synthetic approach employed, the thermoreversibility of the Diels–Alder linkages within the cores rendered the stars/crosslinked micelles dynamic-covalent, as demonstrated by their ability to reversibly dissociate back to the individual arms on heating.

Thiol–isocyanate “click” reactions: rapid development of functional polymeric surfaces

Functional, micropatterned and multicomponent polymer brush surfaces can be rapidly fabricated via base-catalyzed thiol–isocyanate “click” reactions.

Spray-deposition and photopolymerization of organic-inorganic thiol-ene resins for fabrication of superamphiphobic surfaces.

Superamphiphobic surfaces, exhibiting high contact angles and low contact angle hysteresis to both water and low surface tension liquids, have attracted a great deal attention in recent years because of the potential of these materials in practical applications such as liquid-resistant textiles, self-cleaning surfaces, and antifouling/anticorrosion coatings. In this work, we present a simple strategy for fabricating of superamphiphobic coatings based on photopolymerization of hybrid thiol-ene resins. Spray-deposition and UV photopolymerization of thiol-ene resins containing hydrophobic silica nanoparticles and perfluorinated thiols provide a multiscale topography and low-energy surface that endows the surface with superamphiphobicity. The wettability and chemical composition of the surfaces were characterized by contact-angle goniometry and X-ray photoelectron spectroscopy, respectively. The hierarchical roughness features of the thiol-ene surfaces were investigated with field-emission scanning electron microscopy. Droplet impact and sandpaper abrasion tests indicate the coatings respectively possess a robust antiwetting behavior and good mechanical durability.

Functional, sub-100 nm polymer nanoparticles via thiol–ene miniemulsion photopolymerization

In this work, sub-100 nm crosslinked polythioether nanoparticles were synthesized via thiol–ene photopolymerization in miniemulsion using high-energy homogenization. The effects of the miniemulsion formulation and homogenization parameters – including inhibitor concentration, surfactant concentration, organic weight fraction, ultrasonication time and amplitude – on nanoparticle size and size distribution were investigated. Thiol–ene nanoparticles with a mean particle diameter of 46 nm were obtained under optimized conditions for the current system at 2.5 wt% organic fraction and 20 mM surfactant concentration. In an effort to demonstrate potential utility of thiol–ene nanoparticles, we exploit the step-growth radical mechanism of thiol–ene photopolymerization under non-stoichiometric conditions to fabricate functional nanoparticles that express excess thiol or alkene at the particle surface. We show that these excess functional groups can be utilized as reactive handles in thiol-Michael and radical-mediated thiol–ene reactions for immobilization of fluorescent moieties via postpolymerization modification.

Viscoelastic properties of confined polymer films measured via thermal wrinkling

We present a new wrinkling-based measurement technique for quantifying the viscoelastic properties of confined polymer thin films. This approach utilizes real-time laser-light scattering to observe the kinetics of thermally-induced surface wrinkling, which evolves isothermally as a function of annealing time. Specifically, wrinkling is induced by applying a thermal stress to a polystyrene film that is sandwiched between a silicon substrate and an aluminium thin film superstrate. By following the time evolution of the wrinkle wavelength and amplitude, we can infer the rubbery modulus and shear viscosity of the polystyrene film with the aid of a theoretical model.

Flexible aliphatic-bridged bisphenol-based polybenzoxazines

In this paper, we report the synthesis of a series of novel aliphatic-bridged bisphenol-based benzoxazine monomers comprising four to ten methylene unit spacers (BZ(n)BA). Cationic ring-opening polymerization of these monomers provides flexible polybenzoxazine thermosets with good film forming characteristics under solvent-free processing conditions. The effects of aliphatic bisphenol chain length on polymerization behavior, thermomechanical transitions, and mechanical properties of the polybenzoxazine thermosets are reported. Fourier transform-infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) show the ring-opening polymerization proceeds to high conversion with minimal dependence on spacer chain length. Thermomechanical properties of the pBZ(n)BA thermosets, such as rubbery storage modulus and glass transition temperature (Tg), show a strong dependence on the length of the aliphatic-bridged bisphenol linker where both properties decrease with increasing linker length. In particular, changing the length of the aliphatic-bridged bisphenol linker enables tailoring the Tg of the pBZ(n)BA series from 67 °C to 101 °C, as determined by dynamic mechanical analysis (DMA). Tensile properties of the pBZ(n)BA series exhibit similar trends with Youngs modulus decreasing and elongation at break increasing with increasing aliphatic-bridged bisphenol linker length. The pBZ(n)BA materials all show a similar three mode degradation process by thermogravimetric analysis (TGA) consistent with other bisphenol based polybenzoxazines, and additionally exhibit a decrease in char yield with increasing aliphatic chain length owing to a decrease in aromatic content in the thermoset network.

Stimuli-Responsive Peptide-Based ABA-Triblock Copolymers: Unique Morphology Transitions With pH

We report the synthesis and solution characterization of poly(L-lysine)-b-poly(propylene oxide)-b-poly(L-lysine) (KPK) triblock copolymers with high lysine weight fractions (>75 wt%). In contrast to PK diblock copolymers in this composition range, KPK triblock copolymers exhibit morphology transitions as a function of pH. Using a combination of light-scattering and microscopy techniques, we demonstrate spherical micelle-vesicle and spherical micelle-disk micelle transitions for different K fractions. We interpret these morphology changes in terms of the energy penalty associated with folding the core P block to form a spherical micelle in relation to the interfacial curvature associated with different charged states of the K block.

Disordered nanoparticle interfaces for directed self-assembly

Self-assembly is a promising route for controlling the nanoscale structure and material properties of coatings, yet it remains difficult to control the microstructure of these systems. In particular, self-assembling materials typically have complex and delicate energy landscapes, which are sensitive to defects, making it difficult to control morphology or orientation. We present a simple and robust strategy for modulating the film-substrate interaction, which can bias the self-assembly energy landscape and thus enforce a desired microstructure. The technique uses nanoparticles with tunable surface energy to generate a rough interface with controlled properties. The intentionally disordered interface is tolerant to variation in substrate preparation. We apply this technique to block-copolymer lamellae, and demonstrate a remarkable thickness-dependence of the induced orientation, consistent with theoretical predictions. The simultaneous control of substrate energy and topography enables expression of the vertical lamellae state without rigorous control of the preparation conditions. We measure an 8-fold increase in surface energy tolerance compared to flat substrates.