Derek R. Dixon

Temperature Distribution within a Cold Cap during Nuclear Waste Vitrification

The kinetics of the feed-to-glass conversion affects the waste vitrification rate in an electric glass melter. The primary area of interest in this conversion process is the cold cap, a layer of reacting feed on top of the molten glass. The work presented here provides an experimental determination of the temperature distribution within the cold cap. Because direct measurement of the temperature field within the cold cap is impracticable, an indirect method was developed in which the textural features in a laboratory-made cold cap with a simulated high-level waste feed were mapped as a function of position using optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. The temperature distribution within the cold cap was established by correlating microstructures of cold-cap regions with heat-treated feed samples of nearly identical structures at known temperatures. This temperature profile was compared with a mathematically simulated profile generated by a cold-cap model that has been developed to assess the rate of glass production in a melter.

Development of a Validation Approach for an Integrated Waste Glass Melter Model

Abstract Integrated models are being developed to represent the physics occurring within the high-level and low-activity waste melters that will be used to vitrify legacy tank waste at the Hanford site. These models couple the melt pool, cold cap, and plenum region within a single computational domain. Validation of the models is essential to ensure the reliability of the numerical predictions of the operational melters. Experimental data from laboratory- and pilot-scale tests are thus being used to inform and validate various aspects of the melter model. This paper presents a tiered approach to model validation consisting of a series of progressively more complex test cases designed to model the physics occurring in the full-scale system. A hierarchical methodology has been developed to segregate and simplify the physical phenomena affecting the multiphase flow and heat transfer within a waste glass melter. Four hierarchical levels are defined in a validation pyramid and built up in levels of increasing complexity from unit problems to subsystem cases, to pilot-scale systems, and then to the full-scale system.