Di Cai

Biobutanol from sweet sorghum bagasse hydrolysate by a hybrid pervaporation process.

In this study, the pervaporation membrane was used not only for the detoxification of sweet sorghum bagasse (SSB) hydrolysate, but also for butanol separation from its fermentation broth. As a result of detoxification, about 94.5% furfural was reduced by the pervaporation method, and 138.25 g/L furfural was obtained in the permeate side. 87.5% phenolic compounds were degradated by further laccase detoxification. As for fermentation part, 12.3±0.1 g/L butanol, 6.1±0.05 g/L acetone and 2.5±0.07 g/L ethanol were obtained. And after 2h of pervaporation separation, 201.9 g/L butanol, 76.2g/L acetone and traces of ethanol were obtained in the permeate. The hybrid pervaporation process shows promising for the industrial production of biofuel butanol and biochemical furfural.

Effect of acid pretreatment on different parts of corn stalk for second generation ethanol production

In this study, the effects of different parts of corn stalk, including stem, leaf, flower, cob and husk on second generation ethanol production were evaluated. FTIR, XRD and SEM were performed to investigate the effect of dilute acid pretreatment. The bagasse obtained after pretreatment were further hydrolyzed by cellulase and used as the substrate for ethanol fermentation. As results, hemicelluloses fractions in different parts of corn stalk were dramatically removed and the solid fractions showed vivid compositions and crystallinities. Compared with other parts of corn stalk, the cob had higher sugar content and better enzymatic digestibility. The highest glucose yield of 94.2% and ethanol production of 24.0 g L(-1) were achieved when the cob was used as feedstock, while the glucose yield and the ethanol production were only 86.0% and 17.1 g L(-1) in the case of flower.

Effect of dilute alkaline pretreatment on the conversion of different parts of corn stalk to fermentable sugars and its application in acetone–butanol–ethanol fermentation

To investigate the effect of dilute alkaline pretreatment on different parts of biomass, corn stalk was separated into flower, leaf, cob, husk and stem, which were treated by NaOH in range of temperature and chemical loading. The NaOH-pretreated solid was then enzymatic hydrolysis and used as the substrate for batch acetone-butanol-ethanol (ABE) fermentation. The results demonstrated the five parts of corn stalk could be used as potential feedstock separately, with vivid performances in solvents production. Under the optimized conditions towards high product titer, 7.5g/L, 7.6g/L, 9.4g/L, 7g/L and 7.6g/L of butanol was obtained in the fermentation broth of flower, leaf, cob, husk and stem hydrolysate, respectively. Under the optimized conditions towards high product yield, 143.7g/kg, 126.3g/kg, 169.1g/kg, 107.7g/kg and 116.4g/kg of ABE solvent were generated, respectively.

Sweet sorghum bagasse as an immobilized carrier for ABE fermentation by using Clostridium acetobutylicum ABE 1201

In this study, sweet sorghum bagasse was used as an immobilized carrier for acetone–butanol–ethanol (ABE) fermentation production. Scanning electron microscopy revealed the relationship between Clostridium cells and the sorghum bagasse in terms of adsorption and embedding. The ABE productivity and yield of ABE solvents in batch fermentation were 0.37 g L−1 h−1 and 0.41 g g−1, with 68% and 24% improvement than free cells, respectively. Repeated batch fermentation was carried out under optimized conditions, plus a total of 970 h of continuous fermentation at different dilution rates. A maximum ABE concentration of 16.5 g L−1 was obtained at a dilution rate of 0.08 per h, with optimized yield and productivity. This novel immobilization method using sweet sorghum bagasse offers an attractive prospect for the industrial production of bio-based butanol.

Ethanol fermentation integrated with PDMS composite membrane: An effective process

The polydimethylsiloxane (PDMS) membrane, prepared in water phase, was investigated in separation ethanol from model ethanol/water mixture and fermentation-pervaporation integrated process. Results showed that the PDMS membrane could effectively separate ethanol from model solution. When integrated with batch ethanol fermentation, the ethanol productivity was enhanced compared with conventional process. Fed-batch and continuous ethanol fermentation with pervaporation were also performed and studied. 396.2-663.7g/m(2)h and 332.4-548.1g/m(2)h of total flux with separation factor of 8.6-11.7 and 8-11.6, were generated in the fed-batch and continuous fermentation with pervaporation scenario, respectively. At the same time, high titre ethanol production of ∼417.2g/L and ∼446.3g/L were also achieved on the permeate side of membrane in the two scenarios, respectively. The integrated process was environmental friendly and energy saving, and has a promising perspective in long-terms operation.

Improvement of l-lactic acid productivity from sweet sorghum juice by repeated batch fermentation coupled with membrane separation

In order to efficiently produce l-lactic acid from non-food feedstocks, sweet sorghum juice (SSJ), which is rich of fermentable sugars, was directly used for l-lactic acid fermentation by Lactobacillus rhamnosus LA-04-1. A membrane integrated repeated batch fermentation (MIRB) was developed for productivity improvement. High-cell-density fermentation was achieved with a final cell density (OD620) of 42.3, and the CCR effect was overcomed. When SSJ (6.77gL(-1) glucose, 4.51gL(-1) fructose and 50.46gL(-1) sucrose) was used as carbon source in MIRB process, l-lactic acid productivity was increased significantly from 1.45gL(-1)h(-1) (batch 1) to 17.55gL(-1)h(-1) (batch 6). This process introduces an effective way to produce l-lactic acid from SSJ.

Two-stage pervaporation process for effective in situ removal acetone-butanol-ethanol from fermentation broth

Two-stage pervaporation for ABE recovery from fermentation broth was studied to reduce the energy cost. The permeate after the first stage in situ pervaporation system was further used as the feedstock in the second stage of pervaporation unit using the same PDMS/PVDF membrane. A total 782.5g/L of ABE (304.56g/L of acetone, 451.98g/L of butanol and 25.97g/L of ethanol) was achieved in the second stage permeate, while the overall acetone, butanol and ethanol separation factors were: 70.7-89.73, 70.48-84.74 and 9.05-13.58, respectively. Furthermore, the theoretical evaporation energy requirement for ABE separation in the consolidate fermentation, which containing two-stage pervaporation and the following distillation process, was estimated less than ∼13.2MJ/kg-butanol. The required evaporation energy was only 36.7% of the energy content of butanol. The novel two-stage pervaporation process was effective in increasing ABE production and reducing energy consumption of the solvents separation system.

Effective multiple stages continuous acetone-butanol-ethanol fermentation by immobilized bioreactors: Making full use of fresh corn stalk.

In order to make full use of the fresh corn stalk, the sugar containing juice was used as the sole substrate for acetone-butanol-ethanol production without any nutrients supplement, and the bagasse after squeezing the juice was used as the immobilized carrier. A total 21.34g/L of ABE was produced in batch cells immobilization system with ABE yield of 0.35g/g. A continuous fermentation containing three stages with immobilized cells was conducted and the effect of dilution rate on fermentation was investigated. As a result, the productivity and ABE solvents concentration reached 0.80g/Lh and 19.93g/L, respectively, when the dilution rate in each stage was 0.12/h (corresponding to a dilution rate of 0.04/h in the whole system). And the long-term operation indicated the continuous multiple stages ABE fermentation process had good stability and showed the great potential in future industrial applications.

Acetone-butanol-ethanol from sweet sorghum juice by an immobilized fermentation-gas stripping integration process.

In this study, sweet sorghum juice (SSJ) was used as the substrate in a simplified ABE fermentation-gas stripping integration process without nutrients supplementation. The sweet sorghum bagasse (SSB) after squeezing the fermentable juice was used as the immobilized carrier. The results indicated that the productivity of ABE fermentation process was improved by gas stripping integration. A total 24g/L of ABE solvents was obtained from 59.6g/L of initial sugar after 80h of fermentation with gas stripping. Then, long-term of fed-batch fermentation with continuous gas stripping was further performed. 112.9g/L of butanol, 44.1g/L of acetone, 9.5g/L of ethanol (total 166.5g/L of ABE) was produced in overall 312h of fermentation. At the same time, concentrated ABE product was obtained in the condensate of gas stripping.

Impact of sweet sorghum cuticular waxes (SSCW) on acetone–butanol–ethanol fermentation using Clostridium acetobutylicum ABE1201

The effect of cuticular waxes of sweet sorghum stem on acetone-butanol-ethanol (ABE) fermentation process was investigated. About 22.9% of butanol and 25.4% of ABE were decreased with fermentation period extended when SSCW was added. The inhibition of SSCW militate against both acidogenesis and solventogenesis phase, which were inconsistent with the inhibition of lignocellulose hydrolysate. Further studies on the composition of SSCW were performed. Regulations of inhibition with different carbon chain length of main compositions of SSCW on ABE fermentation were also investigated.