Dieudonne Baributsa

Impact of opening hermetic storage bags on grain quality, fungal growth and aflatoxin accumulation.

Purdue Improved Crop Storage (PICS) bags are used by farmers in Sub-Saharan Africa for pest management of stored grains and products, including maize. These bags hermetically seal the products, preventing exchange with external moisture and gases. Biological respiration within the bags create an environment that is unsuitable for insect development and fungal growth. This study was conducted to determine the impact of routine opening of the storage bags for maize consumption on fungal growth and aflatoxin contamination. Maize with moisture contents (MC) high enough to support fungal growth (15%, 16%, 18% and 20%) was stored in PICS bags, which were opened weekly and exposed to humid conditions (85% RH) for 30 min over a period of 8 weeks and 24 weeks. Monitors indicated that oxygen defused into the open bags but did not reach equilibrium with the bottom layers of grain during the 30-min exposure period. Fungal colony forming units obtained from the grain surface increased 3-fold (at 15% MC) to 10,000-fold (at 20% MC) after 8 weeks. At both 8 weeks and 24 weeks, aflatoxin was detected in at least one bag at each grain moisture, suggesting that aflatoxin contamination spread from a planted source of A. flavus-colonized grain to non-inoculated grain. The results indicate that repeatedly breaking the hermetic seal of the PICS bags will increase fungal growth and the risk of aflatoxin contamination, especially in maize stored at high moisture content. This work also further demonstrates that maize should be properly dried prior to storage in PICS bags.

Storage of Maize in Purdue Improved Crop Storage (PICS) Bags.

Interest in using hermetic technologies as a pest management solution for stored grain has risen in recent years. One hermetic approach, Purdue Improved Crop Storage (PICS) bags, has proven successful in controlling the postharvest pests of cowpea. This success encouraged farmers to use of PICS bags for storing other crops including maize. To assess whether maize can be safely stored in PICS bags without loss of quality, we carried out laboratory studies of maize grain infested with Sitophilus zeamais (Motshulsky) and stored in PICS triple bags or in woven polypropylene bags. Over an eight month observation period, temperatures in the bags correlated with ambient temperature for all treatments. Relative humidity inside PICS bags remained constant over this period despite the large changes that occurred in the surrounding environment. Relative humidity in the woven bags followed ambient humidity closely. PICS bags containing S. zeamais-infested grain saw a significant decline in oxygen compared to the other treatments. Grain moisture content declined in woven bags, but remained high in PICS bags. Seed germination was not significantly affected over the first six months in all treatments, but declined after eight months of storage when infested grain was held in woven bags. Relative damage was low across treatments and not significantly different between treatments. Overall, maize showed no signs of deterioration in PICS bags versus the woven bags and PICS bags were superior to woven bags in terms of specific metrics of grain quality.

Hypoxia Treatment of Callosobruchus maculatus Females and Its Effects on Reproductive Output and Development of Progeny Following Exposure

Modified atmospheres present a residue-free alternative to fumigants for controlling postharvest pests of grain during storage. How sub-lethal applications of this method affects the reproductive fitness of target pests, however, is still not fully understood. We examined how low levels of ambient oxygen influence the reproduction of the female cowpea bruchid (Callosobruchus maculatus), a pest of cowpea. We used three low-oxygen atmospheres—2%, 5% and 10% (v/v) oxygen—and observed their effects on: (1) the number of eggs laid by bruchids compared to insects held in normoxic (~20% oxygen) conditions; (2) the total number of eggs laid; and (3) the number of progeny that reached maturity. Low oxygen did not significantly affect the number of eggs laid during 48 or 72 h of exposure, but 2% and 5% oxygen did negatively affected total egg production. Increasing the exposure time from 48 to 72 h further depressed lifetime reproductive output. Maternal and egg exposure to hypoxia reduced the number of progeny that reached adulthood. Lower adult emergence was observed from eggs laid under low oxygen and longer exposure times. These data demonstrate that hermetic conditions depress the egg-laying behavior of cowpea bruchids and the successful development of their progeny.

Effects of Hermetic Storage on Adult Sitophilus oryzae L. (Coleoptera: Curculionidae) Acoustic Activity Patterns and Mortality

Abstract Hermetic storage is of interest to farmers and warehouse managers as a method to control insect pests in small storage facilities. To develop improved understanding of effects of hermetic storage on insect pest activity and mortality over time, oxygen levels, acoustic signals, and observations of visual movement were recorded from replicates of 25, 50, and 100 adult Sitophilus oryzae (L.) (Coleoptera: Curculionidae) hermetically sealed in 500- and 1,000-ml glass jars. Recordings were done for 28 d; twice daily for the first 6 d and twice weekly thereafter. Insect sounds were analyzed as short bursts (trains) of impulses with spectra that matched average spectra (profiles) of previously verified insect sound impulses. Oxygen consumption was highest in treatments of 100 insects/500-ml jar and lowest in 25/1000-ml jars. The rates of bursts per insect, number of impulses per burst, and rates of burst impulses per insect decreased as the residual oxygen levels decreased in each treatment. Activity rates <0.02 bursts s–1, the acoustic detection threshold, typically occurred as oxygen fell below 5%. Mortality was observed at 2% levels. The time to obtain these levels of insect activity and oxygen depletion ranged from 3–14 d depending on initial infestation levels. Acoustic detection made it possible to estimate the duration required for reduction of insect activity to levels resulting in negligible damage to the stored product under hermetic conditions. Such information is of value to farmers and warehouse managers attempting to reduce pest damage in stored crops.

Triple bag hermetic technology for controlling a bruchid (Spermophagus sp.) (Coleoptera, Chrysomelidae) in stored Hibiscus sabdariffa grain

We assessed the performance of hermetic triple layer Purdue Improved Crop Storage (PICS) bags for protecting Hibiscus sabdariffa grain against storage insects. The major storage pest in the grain was a bruchid, Spermophagus sp.. When we stored infested H. sabdariffa grain for six months in the woven polypropylene bags typically used by farmers, the Spermophagus population increased 33-fold over that initially present. The mean number of emergence holes per 100 seeds increased from 3.3 holes to 35.4 holes during this time period, while grain held for the same length of time in PICS bags experienced no increase in the numbers of holes. Grain weight loss in the woven control bags was 8.6% while no weight loss was observed in the PICS bags. Seed germination rates of grain held in woven bags for six months dropped significantly while germination of grain held in PICS bags did not change from the initial value. PICS bags can be used to safely store Hibiscus grain after harvest to protect against a major insect pest.

Cumulative oxygen consumption during development of two postharvest insect pests: Callosobruchus maculatus Fabricius and Plodia interpunctella Hübner

Insect pests such as Callosobruchus maculatus Fabricius and Plodia interpunctella Hübner cause substantial losses to grain during postharvest storage. In the last few years, hermetic storage technologies have been successfully used by smallholder farmers in Africa and Asia to protect their harvested grain against insect pests. Hermetic technologies owe much of their effectiveness to restricting oxygen availability to insects confined in the containers. There is a need to better understand the biology of specific storage insect pests and their responses to hypoxia. We employed a novel and non-invasive analytical technology, the OxySense 5250i, to measure oxygen levels in closed containers, and evaluated its effectiveness in measuring the total oxygen consumption of two insect pests during their development: C. maculatus and P. interpunctella. The total amount of oxygen consumed by C. maculatus during its larval development period determined with the OxySense apparatus was not different from that previously recorded using another instrument, the Mocon Pac Check 325 gas analyzer. Using the OxySense 5250i, we found that P. interpunctella consumes nearly three times as much oxygen per insect over its larval-to-adult developmental period compared to C. maculatus. Information on the lifetime oxygen consumption of insects provides relevant information to the effectiveness and ability of hermetic technologies to protect stored products against insect pests.

Oxygen Consumption and Acoustic Activity of Adult Callosobruchus maculatus (F.) (Coleoptera: Chrysomelidae: Bruchinae) during Hermetic Storage

Acoustic monitoring was applied to consider hermetic exposure durations and oxygen levels required to stop adult Callosobruchus maculatus activity and economic damage on cowpea. A 15-d study was conducted with six treatments of 25, 50, and 100 C. maculatus adults in 500 and 1000 mL jars using acoustic probes inserted through stoppers sealing the jars. Acoustic activity as a result of locomotion, mating, and egg-laying was measured by identifying sound impulses with frequency spectra representative of known insect sounds, and counting trains (bursts) of impulses separated by intervals of <200 ms, that typically are produced only by insects. By the end of the first week of storage in all treatments, oxygen levels declined to levels below 4%, which has been demonstrated to cause mortality in previous studies. Concomitantly, insect sound burst rates dropped below an acoustic detection threshold of 0.02 bursts s−1, indicating that the insects had ceased feeding. Statistically significant relationships were obtained between two different measures of the acoustic activity and the residual oxygen level. Based on the experimental results, a simple equation can be used to estimate the time needed for oxygen to decline to levels that limit insect feeding damage and thus grain losses in hermetic storage containers of different insect population levels and various volumes.

Hermetic storage of wheat and maize flour protects against red flour beetle (Tribolium castaneum Herbst)

Hermetic storage is used to protect grain against insect pests, but its utility is not limited to whole grains. We evaluated hermetically-sealed, polyethylene terephthalate (PET) bottles for preserving wheat and maize flour against red flour beetle (RFB, Tribolium castaneum, Herbst) population growth. Flours infested with RFB and kept in sealed PET bottles experienced much less weight loss over a three-month storage period than infested flour kept in unsealed bottles. RFB populations in wheat flour kept in sealed bottles did not increase, while populations in unsealed bottles grew about 50-fold during the same three-month period. Flour in sealed bottles had lower levels of oxygen and moisture than flour stored in unsealed bottles. Similar trends were observed for oxygen and moisture levels in maize flour held in hermetically sealed bottles. Hermetically-sealed bottles were effective in preventing RFB population growth and preserving maize and wheat flour. Farmers, consumers and food processors can safely store grain flour in hermetic sealed containers.

A time-saving method for sealing Purdue Improved Crop Storage (PICS) bags

Purdue Improved Crop Storage (PICS) bags were designed to reduce grain storage losses on smallholder farms. The bag consists of three layers: two high-density polyethylene liners fitted inside a woven polypropylene bag. Recently, farmer groups, development relief programs, and government food security agencies have shown interest in PICS bags for large-scale use. PICS bags are conventionally closed by a twist-tie (TT) method, which involves twisting, folding, and tying the lip of each layer individually with a cord. This is not only time and labor intensive, but also may affect the integrity of the liners. We evaluated three new bag closure methods: i) inner liner rolled onto itself and middle liner fold-tied (IR), ii) both liners folded together and tied (FT), and iii) both liners folded and tied separately (FS), along with the conventional twist tie (TT) method. The time to close partially or fully filled 50 kg-capacity PICS bags filled with maize grain was assessed. Results showed that FT was the most time-saving method, reducing bag sealing time by >34% versus the usual TT method. The average internal oxygen levels reached <2% within a week in bags containing grain highly infested with Sitophilus zeamais, while it remained >5% levels for less-infested bags. In both cases, insect population growth was suppressed. Oxygen depletion rates among tying methods remained the same regardless of the closure method used. When large numbers of bags need to be closed, the time-saving FT method is a good alternative PICS sealing method over the conventional twist-tie approach.

Performance of PICS bags under extreme conditions in the sahel zone of Niger

Experiments in Niger assessed whether extreme environmental conditions including sunlight exposure affect the performance of triple-layer PICS bags in protecting cowpea grain against bruchids. Sets of PICS bags and woven polypropylene bags as controls containing 50 kg of naturally infested cowpea grain were held in the laboratory or outside with sun exposure for four and one-half months. PICS bags held either inside or outside exhibited no significant increase in insect damage and no loss in weight after 4.5 months of storage compared to the initial values. By contrast, woven bags stored inside or outside side by side with PICS bags showed several-fold increases in insects present in or on the grain and significant losses in grain weight. Grain stored inside in PICS bags showed no reduction in germination versus the initial value but there was a small but significant drop in germination of grain in PICS bags held outside (7.6%). Germination rates dropped substantially more in grain stored in woven bags inside (16.1%) and still more in woven bags stored outside (60%). PICS bags held inside and outside retained their ability to maintain internal reduced levels of oxygen and elevated levels of carbon dioxide. Exposure to extreme environmental conditions degraded the external polypropylene outer layer of the PICS triple-layer bag. Even so, the internal layers of polyethylene were more slowly degraded. The effects of exposure to sunlight, temperature and humidity variation within the sealed bags are described.