Dilermando Nagle Travessa

Ag ion decoration for surface modifications of multi-walled carbon nanotubes

The production of high performance metal matrix composites depends on a proper design of the surface of the reinforcing phase, ensuring a good contact with a metal phase. In the present work, two Ag decorating procedures to modify the surface of multi-walled carbon nanotubes (MWCNT) were evaluated for further production of aluminum matrix composites. The procedures consisted in a two steps route based on acid oxidation of carbon nanotubes (CNT) followed by suspension in an Ag ion solution; and a single step route, based on the effect of n-dimethylformamide (DMF) as an activation agent of CNT surface, in presence of Ag ions. Transmission and scanning-transmission electron microscopy, Raman and Fourier-transformed infrared spectroscopy were employed in order to characterize the results. The two steps route resulted in Ag nano-particles homogeneously deposited over the CNT surface. The mechanism for the deposition is based on carboxyl and probably hydroxyl functional groups formed in the first step, acting as nucleation sites for Ag precipitation in the second step. The single step route resulted in the formation of sub-micrometric Ag particles heterogeneously mixed to CNT bundles.

The formation of quasicrystal phase in Al-Cu-Fe system by mechanical alloying

In order to obtain quasicrystalline (QC) phase by mechanical alloying (MA) in the Al-Cu-Fe system, mixtures of elementary Al, Cu and Fe in the proportion of 65-20-15 (at. %) were produced by high energy ball milling (HEBM). A very high energy type mill (spex) and short milling times (up to 5 hours) were employed. The resulting powders were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). QC phase was not directly formed by milling under the conditions employed in this work. However, phase transformations identified by DSC analysis reveals that annealing after HEBM possibly results in the formation of the ψ QC phase.

Dispersion of Carbon Nanotubes in AA6061 Aluminium Alloy Powder by the High Energy Ball Milling Process

Multi-wall carbon nanotubes (MWCNT), up to 2% in weight, were dispersed into AA6061 aluminium alloy by high-energy ball milling (HEBM) process, for further consolidation into extruded metal-matrix composites (MMC) bars. Three distinct routes were employed: the simple one step loading of materials inside the milling vials, an ultrasonically assisted dispersion of MWCNT and alloy powder into acetone prior to the milling, and the gradual introduction of MWCNT into the vials, during the milling process. Mixed powders obtained were evaluated in terms of the MWCNT integrity after HEBM, and the dispersion level obtained for several milling times. It was found that MWCNT remain relatively undamaged even for milling times up to 10 h, being embedded into the ductile alloy particles through the breaking/welding process during HEBM. However, shorter milling times result in poor dispersion of MWCNT in the milled powders. This tendency can be improved by using pre-milling mixture procedures, as the ultrasonically assisted wet dispersion of nanotubes and alloy powder.

Ultrasonic inspection of AA6013 laser welded joints

Interest in laser beam welding for aerospace applications is continuously growing, mainly for aluminum alloys. The joints quality is usually assessed by non-destructive inspection (NDI). In this work, bead on plate laser welds on 1.6 mm thick AA6013 alloy sheets, using a 2 kW Yb-fiber laser were obtained and inspected by pulse/echo ultrasonic phased-array technique. Good and poor quality welds were inspected in order to verify the limits of inspection, comparing also to X-ray radiography and metallographic inspections. The results showed that ultrasonic phased array technique was able to identify the presence of grouped porosity, through the attenuation of the amplitude of the echo signal. This attenuation is attributed to the scattering of the waves caused by micro pores, with individual size below the resolution limit of the equipment, but when grouped, can cause a perceptive effect on the reflection spectra.

Core/Shell Structure of TiO2-Coated MWCNTs for Thermal Protection for High-Temperature Processing of Metal Matrix Composites

The production of metal matrix composites with elevated mechanical properties depends largely on the reinforcing phase properties. Due to the poor oxidation resistance of multiwalled carbon nanotubes (MWCNTs) as well as their high reactivity with molten metal, the processing conditions for the production of MWCNT-reinforced metal matrix composites may be an obstacle to their successful use as reinforcement. Coating MWCNTs with a ceramic material that acts as a thermal protection would be an alternative to improve oxidation stability. In this work, MWCNTs previously functionalized were coated with titanium dioxide (TiO2) layers of different thicknesses, producing a core-shell structure. Heat treatments at three different temperatures (500°C, 750°C, and 1000°C) were performed on coated nanotubes in order to form a stable metal oxide structure. The MWCNT/TiO2 hybrids produced were evaluated in terms of thermal stability. Thermogravimetric analysis (TGA), X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy (RS), and X-ray photoelectron spectroscopy (XPS) were performed in order to investigate TiO2-coated MWCNT structure and thermal stability under oxidative atmosphere. It was found that the thermal stability of the TiO2-coated MWCNTs was dependent of the TiO2 layer morphology that in turn depends on the heat treatment temperature.

Production of MA956 Alloy Reinforced Aluminum Matrix Composites by Mechanical Alloying

Aluminum matrix composites (AMC) are attractive structural materials for automotive and aerospace applications. Lightweight, environmental resistance, high specific strength and stiffness, and good wear resistance are promising characteristics that encourage research and development activities in AMC in order to extend their applications. Powder metallurgy techniques like mechanical alloying (MA) are an alternative way to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, aluminum has been reinforced with particles of MA956, which is an oxide dispersion strengthened (ODS) iron base alloy (Fe-Cr-Al) of high Young’s modulus and that incorporates a small volume fraction of nanometric yttria particles introduced by mechanical alloying. The aim of this work is to investigate the use of MA to produce AMC reinforced with 5 and 10 vol.% of MA956 alloy particles. Homogeneous composite powders were obtained after 20 h of milling. The evolution of morphology and particle size of composite powders was the typical observed in MA. The composite powders produced with 10 vol.% MA956 presented a more accentuated decrease in particle size during the milling, reaching 37 μm after 50 h. The thermal stability of the composite and the existence of interface reactions were investigated aiming further high temperature consolidation processing. Heat treatment at 420 °C resulted in partial reaction between matrix and reinforcement particles, while at 570 °C the extension of reaction was complete, with formation in both cases of Al-rich intermetallic phases.