Dino Minichelli

Fast firing of tiles containing paper mill sludge, glass cullet and clay

The paper describes results obtained in the development of a previous research. We study here, in fast firing, the sintering behaviour and measure some properties of tiles containing a mixture of 60 wt% of paper mill sludge and 40 wt% of glass cullet. The behaviour of this material is compared to those displayed by materials obtained by the same mixture added with 10, 20 and 30 wt% of a natural red clay. In parallel, the same properties are measured also on a reference blend, which is presently used to produce commercial tiles. We show that powders containing 60 wt% of paper sludge and 40 wt% of glass cullet to which 30 wt% of clay is added give rise to materials that display a stable sintering process and have good hardness and strength and therefore could be used for the industrial production of tiles.

Fast Firing of Glazed Tiles Containing Paper Mill Sludge and Glass Cullet

The present paper reports on the results of some experiments on the progress of a previous research and describes the production, in single fast firing, of tiles containing 30 wt% of a natural red clay and a mixture of 42 wt% of paper mill sludge and 28 wt% of glass cullet which were coated with a commercial “matt white” glaze. Fired materials were characterized as a function of the top temperature (1090 or 1140 °C) reached during the fast sintering process made in an industrial roller kiln. It is observed that tiles fired at 1090 °C display the best overall performances since the matt glaze well covers the substrate concurring to maintain in line with the official standard for production the mechanical and physical properties of the tiles.

Sintering Behaviour of Ceramics Containing Paper Sludge, Glass Cullet and Different Types of Clayey Materials

The sintering behaviour of several ceramics prepared using a previously selected mixture of incinerated paper mill sludge and glass cullet which was blended with 10, 20, 30 and 40 wt% of some natural clayey materials has been studied. Three natural commercial product were used: a red clay, a yellow clay and a kaolin. Mixtures were blended by wet attrition milling, dried, sieved, pressed into specimens and then fired for 1 h at temperatures ranging from 1040 to 1140 °C. The resulting materials were characterized by water absorption, shrinkage and crystallographic composition. It was observed that materials containing kaolin display the best overall behaviour independently of the quantity of kaolin introduced. Conversely the optimal sintering temperature, and consequently the best properties of materials prepared using red or yellow clay was found above 1080 °C and depends of their specific composition being affected by the amount of clay added.

DSC characterization of induced stresses during traditional ceramics forming process

The recovery of metals is the process of softening without crystallization in the mechanical stressed pieces and is well characterized by DSC measurements at temperatures < 600°C. The present investigation was undertaken to detect similar effects also in traditional ceramics. Several ceramic samples, coming from different productions, were thermally analyzed by DSC and the presence, in the most stressed samples, of an exothermic peak at about 350°C, was detected, confirming the presence of recovery in the ceramics too. However, owing to the complex structures of these materials, at present no mathematical model could be introduced.