Dominique Lochegnies

Ultrasonic evaluation of residual stresses in flat glass tempering: Comparing experimental investigation and numerical modeling

In order to control residual stress distribution in glass, techniques based on the phenomenon of photoelasticity are efficient, though subject to the inherent limitations of all optical techniques. To mitigate these limitations, we exploit the phenomenon of acoustoelasticity to estimate residual stress distribution, using surface acoustic waves. Experimental results are obtained for a 6mm thick soda-lime silicate flat glass plate that had been subjected to nonuniform thermal tempering and whose stress distribution is calculated using finite element modeling. The estimated stress distributions provided by our ultrasonic method compare quite well with the results from the modeling, from both the qualitative and quantitative points of view.In order to control residual stress distribution in glass, techniques based on the phenomenon of photoelasticity are efficient, though subject to the inherent limitations of all optical techniques. To mitigate these limitations, we exploit the phenomenon of acoustoelasticity to estimate residual stress distribution, using surface acoustic waves. Experimental results are obtained for a 6mm thick soda-lime silicate flat glass plate that had been subjected to nonuniform thermal tempering and whose stress distribution is calculated using finite element modeling. The estimated stress distributions provided by our ultrasonic method compare quite well with the results from the modeling, from both the qualitative and quantitative points of view.

Numerical optimization of a new robotized glass blowing process

To answer an increasing need for glass product manufacturing in both small and medium series, the first glass-blower robot was recently developed. In the face of this new technology, which particularly interests crystal glass-makers, expertise remains the main decision-making element which intervenes in the choices of the design and implementation of these new processes. Finite element models of this new blowing process were developed. After the analysis of the process and of these stages, an initial sensibility study allowed us to find the essential parameters for the success of the operation. With the results of these sensitivity analyses, an optimizer was developed to adjust virtually the forming process of a linear cylindrical vase by determining the optimal forming parameters. A second optimization allowed us to determine the initial shape of the parison, an essential parameter in the successful forming of a convex cylindrical vase. Finally, the numerical tools were validated during trial campaigns carried out in crystal glass-makers.

Finite element strategy for glass sheet manufacture by creep forming

An original optimization strategy for creep forming is carried out by finite element thermodependent viscoplastic models. For reference design glass products, an optimum forming database is developed in two steps: the first step analyses feasibility, with elastic and viscoplastic finite element models, with regard to initial manufacture choices. With thermodependent viscoplastic finite element models, the second step leads to optimum forming parameters, concerning skeleton bending radii and/or non-homogeneous heating adjustments.

External penalized mixed functional algorithms for unilateral contact and friction in a large strain finite element framework

New contact boundary modelling is achieved with a basic set of 2 and 3 dimension contact primitives. Contact constraints are originally introduced in the variational equations and associated Newton—Raphson scheme via an external penalty formulation using primitive equations. Consequently, penalty part of external load vector and tangent stiffness matrices are developed for all contact primitives. In this way, contact prescribed boundary displacements are also taken into account. Contact treatment is then completed with Newton—Raphson elements for elastic and plastic regularized friction constitutive models. In this paper, the process is extended to elastoplastic models. Finally, we propose a self acting procedure with contact algorithms (interiority, sliding and contact loss) and related subroutines for implementation in finite element framework. We illustrate these developments by means of two‐dimensional open die forging and three‐dimensional plate coining typical benchmarks with reference to bulk elast...

Numerical and Experimental Investigations on the Residual Stresses at the Centre of Flat Glass Disks After Thermal Tempering

Flat glass disks are thermally tempered by air-cooling with two air jets at the centre of their surfaces. Numerical modelling and photoelasticity measurements are proposed to analyze the distribution of the residual stresses through the glass thickness at the centre of the tempered disks. For the modelling, glass properties dependent of the temperature are used for the conductive heat transfer. Radiation is modelled by an improved approximation method. By taking both structural and stress relaxations into account, the transient and residual stresses are computed along the disk thickness. For experimentation, a complete procedure is proposed to access to the stress state in the centre of the disks using a scattered light polariscope. The average distribution of the residual stresses is deduced from stress profile measurements taking four radial orientations at the disk centre into consideration. Comparison between numerical and experimental values is finally discussed for the residual surface and half-thickness stresses at the disk centre.

Modelling thermal contact resistance on glass forming processes with special interface finite elements

The forming process of glass containers is a complex coupled thermal/mechanical problem with interaction between the heat transfer analysis and the viscous flow of molten glass. The transfer of heat and change of viscosity are fundamental phenomena in this process. The changes in temperature influence the very process of heat transfer since the thermal properties of glass change with temperature. On the other hand the great dependence of glass viscosity with the temperature influences dramatically the flow of the material and therefore the final product. The successive changes in shape produced by gravity and blow pressure, which depend on the actual properties that are influenced by temperature, affect subsequently the heat transfer process.