Don S. Shaw

An Evaluation of Analytical Methods, Air Sampling Techniques, and Airborne Occupational Exposure of Metalworking Fluids

This article summarizes an assessment of air sampling and analytical methods for both oil and water-based metalworking fluids (MWFs). Three hundred and seventy-four long-term area and personal airborne samples were collected at four plants using total (closed-face) aerosol samplers and thoracic samplers. A direct-reading device (DustTrak) was also used. The processes sampled include steel tube making, automotive component manufacturing, and small part manufacturing in a machine shop. The American Society for Testing and Materials (ASTM) Method PS42-97 of analysis was evaluated in the laboratory. This evaluation included sample recovery, determination of detection limits, and stability of samples during storage. Results of the laboratory validation showed (a) the sample recovery to be about 87%, (b) the detection limit to be 35 μg, and (c) sample stability during storage at room temperature to decline rapidly within a few days. To minimize sample loss, the samples should be stored in a freezer and analyzed within a week. The ASTM method should be the preferred method for assessing metalworking fluids (MWFs). The ratio of thoracic aerosol to total aerosol ranged from 0.6 to 0.7. A similar relationship was found between the thoracic extractable aerosol and total extractable aerosol. The DustTrak, with 10-μm sampling head, was useful in pinpointing the areas of potential exposure. MWF exposure at the four plants ranged from 0.04 to 3.84 mg/m 3 with the geometric mean ranging between 0.22 to 0.59 mg/m 3 . Based on this data and the assumption of log normality, MWF exposures are expected to exceed the National Institute for Occupational Safety and Health recommended exposure limit of 0.5 mg/m 3 as total mass and 0.4 mg/m 3 as thoracic mass about 38% of the time. In addition to controlling airborne MWF exposure, full protection of workers would require the institution of programs for fluid management and dermal exposure prevention.

A Comparison of Sampling and Analytical Methods for Assessing Occupational Exposure to Diesel Exhaust in a Railroad Work Environment

Methods of assessing occupational exposure to diesel exhaust were evaluated in a railroad work environment. The American Conference of Governmental Industrial Hygienists (ACGIH)-recommended elemental carbon and respirable combustible dust methods of sampling and analysis for assessing diesel exhaust were included in the study. A total of 215 personal and area samples were collected using both size-selective (nylon cyclone and Marple) and non-size-selective samplers. The results demonstrate that the elemental carbon method is suitable for the railroad environment and the respirable combustible dust method is not. All elemental carbon concentrations measured were below the proposed ACGIH Threshold Limit Value (TLV) of 0.15 mg/m3. The concentrations of oxides of nitrogen (nitric oxide and nitrogen dioxide) were also found to be below their respective TLVs. There is no correlation between elemental carbon or respirable combustible dust and the oxides of nitrogen. The elemental carbon as fraction of total carbon is about 13 percent, except for onboard locomotives where it is about 24 percent. Comparison of elemental carbon and respirable combustible dust measurements showed consistent relationships for most sampling locations, with respirable combustible dust concentrations 12 to 53 times higher than the elemental carbon levels.

Polycyclic aromatic hydrocarbons (PAHs): a possible cause of lung cancer mortality among nickel/copper smelter and refinery workers

A retrospective industrial hygiene investigation was undertaken to explain the cause of a statistically significant excess lung cancer mortality observed in a subset of a large cohort of nickel workers involved in mining, smelting, and refining of nickel and copper in Ontario. The focus of this paper is to demonstrate how an industrial hygiene follow-up assessment of an epidemiologic finding can help to identify a likely cause. Polycyclic aromatic hydrocarbons (PAHs) alone or in association with particulate and gaseous contaminants (e.g., SO2) were likely the causative agents of the excess lung cancer observed among the lead welders, cranemen, and arc furnace workers of the copper refinery.

Evaluation of Firefighter Exposure to Wood Smoke during Training Exercises at Burn Houses

Smoke from wood-fueled fires is one of the most common hazards encountered by firefighters worldwide. Wood smoke is complex in nature and contains numerous compounds, including methoxyphenols (MPs) and polycyclic aromatic hydrocarbons (PAHs), some of which are carcinogenic. Chronic exposure to wood smoke can lead to adverse health outcomes, including respiratory infections, impaired lung function, cardiac infarctions, and cancers. At training exercises held in burn houses at four fire departments across Ontario, air samples, skin wipes, and urine specimens from a cohort of firefighters (n = 28) were collected prior to and after exposure. Wood was the primary fuel used in these training exercises. Air samples showed that MP concentrations were on average 5-fold greater than those of PAHs. Skin wipe samples acquired from multiple body sites of firefighters indicated whole-body smoke exposure. A suite of MPs (methyl-, ethyl-, and propylsyringol) and deconjugated PAH metabolites (hydroxynaphthalene, hydroxyfluorene, hydroxyphenanthrene, and their isomers) were found to be sensitive markers of smoke exposure in urine. Creatinine-normalized levels of these markers were significantly elevated (p < 0.05) in 24 h postexposure urine despite large between-subject variations that were dependent on the specific operational roles of firefighters while using personal protective equipment. This work offers deeper insight into potential health risk from smoke exposure that is needed for translation of better mitigation policies, including improved equipment to reduce direct skin absorption and standardized hygiene practices implemented at different regional fire services.

A comparison of international silica (α-quartz) calibration standards by Fourier transform–infrared spectrophotometry

Seven international silica (alpha-quartz) standards were examined for relative purity to the US National Institute of Standards and Technology (NIST) Standard Reference Material (SRM) 1878 Respirable alpha-quartz by Fourier Transform-Infrared Spectrophotometry (FT-IR). The standards examined have been used in North America, the UK, Australia and Germany. The 189 samples analyzed included NIST-SRM 1878, Min-U-Sil 5, Ottawa Silica Sand, Sikron F-600, A9950 (AUST 1), DQ12-Robock, DQ12-Bergbau. Size distributions of the standards were determined by Coulter Counter to be broadly similar with equivalent spherical volume median diameter ranging between 1.2 and 3 microm. The results showed the standards to differ by as much as 30% in relative purity. Consequently, an internationally agreed upon calibration standard is urgently needed. Min-U-Sil 5 based NIST-SRM 1878 or Sikron F-600 are the two most likely candidates. Any agreed standard must have a well characterized size distribution and closely match the respirable dust criteria. It should also be studied by both infrared spectrophotometry and X-ray diffraction techniques.

Occupational Health and Safety Issues in Ontario Sawmills and Veneer/Plywood Plants: A Pilot Study

A pilot study was conducted within the Ontario sawmill and veneer/plywood manufacturing industry. Information was collected by postal questionnaire and observational walk-through surveys. Industrial hygiene walk-through surveys were conducted at 22 work sites, and measurements for wood dust, noise, and bioaerosol were taken. The aim of the study was to obtain data on the current status regarding health and safety characteristics and an estimate of wood dust, noise, and bioaerosol exposures. The occupational exposure to wood dust and noise are similar to what has been reported in this industry in Canada and elsewhere. Airborne wood dust concentration ranged between 0.001 mg/m3 and 4.87 mg/m3 as total dust and noise exposure ranged between 55 and 117 dB(A). The study indicates the need for a more comprehensive industry-wide study of wood dust, noise, and bioaersols.

Assessment of Triethylamine and Diethylamine Emission from Military Gas Mask Canisters

A study was undertaken to evaluate the suitability of four types of amine modified charcoal filter canisters (cartridge) for use with gas masks (respirators) by measuring emissions of triethylamine (TEA) and diethylamine (DEA). Sampling and analysis methods for TEA and DEA were validated and optimized to ensure accurate measurement at low levels. A total of 88 air samples were taken by the validated methods to measure concentrations of TEA and DEA emitted from gas mask canisters during simulated use in an environmental chamber. Samples were collected on a mannequin equipped with a breather pump and also on human volunteers. Very low levels of TEA and moderately low levels of DEA emissions were measured during the simulations. The C7 (KOH-TEA-BPL/ASC3T) gas mask canister giving the lowest emission has been selected for use by the Canadian Forces. The potential health hazard from TEA and DEA for soldiers using the gas masks, under normal conditions, based on estimated use of one to two days per month, for a maximum of 4 hours/day for a normal working lifetime, was considered to be minimal and acceptable.