Dragos Neagu

In situ growth of nanoparticles through control of non-stoichiometry

Surfaces decorated with uniformly dispersed catalytically active nanoparticles play a key role in many fields, including renewable energy and catalysis. Typically, these structures are prepared by deposition techniques, but alternatively they could be made by growing the nanoparticles in situ directly from the (porous) backbone support. Here we demonstrate that growing nano-size phases from perovskites can be controlled through judicious choice of composition, particularly by tuning deviations from the ideal ABO3 stoichiometry. This non-stoichiometry facilitates a change in equilibrium position to make particle exsolution much more dynamic, enabling the preparation of compositionally diverse nanoparticles (that is, metallic, oxides or mixtures) and seems to afford unprecedented control over particle size, distribution and surface anchorage. The phenomenon is also shown to be influenced strongly by surface reorganization characteristics. The concept exemplified here may serve in the design and development of more sophisticated oxide materials with advanced functionality across a range of possible domains of application.

Nano-socketed nickel particles with enhanced coking resistance grown in situ by redox exsolution

Metal particles supported on oxide surfaces are used as catalysts for a wide variety of processes in the chemical and energy conversion industries. For catalytic applications, metal particles are generally formed on an oxide support by physical or chemical deposition, or less commonly by exsolution from it. Although fundamentally different, both methods might be assumed to produce morphologically and functionally similar particles. Here we show that unlike nickel particles deposited on perovskite oxides, exsolved analogues are socketed into the parent perovskite, leading to enhanced stability and a significant decrease in the propensity for hydrocarbon coking, indicative of a stronger metal–oxide interface. In addition, we reveal key surface effects and defect interactions critical for future design of exsolution-based perovskite materials for catalytic and other functionalities. This study provides a new dimension for tailoring particle–substrate interactions in the context of increasing interest for emergent interfacial phenomena.

Step-change in high temperature steam electrolysis performance of perovskite oxide cathodes with exsolution of B-site dopants

B-site doped, A-site deficient perovskite oxide titanates with formula La0.4Sr0.4Mn+xTi1−xO3−γ−δ (M = Fe3+ or Ni2+; x = 0.06; γ = (4 − n)x/2) were employed as solid oxide electrolysis cell (SOEC) cathodes for hydrogen production via high temperature steam electrolysis at 900 °C. A-site deficiency provided additional driving force for the exsolution of a proportion of B-site dopants at the surface in the form of metallic nanoparticles under reducing SOEC cathode operating conditions. In the case of La0.4Sr0.4Fe0.06Ti0.94O2.97, this represents the first time that Fe0 has been exsolved from a perovskite in such a way. Exsolution was due in part to the inability of the host lattice to accommodate vacancies (introduced (δ) oxygen vacancies () and fixed A-site () and inherent (γ) oxygen vacancies) beyond a certain limit. The presence of electrocatalytically active Fe0 or Ni0 nanoparticles and higher concentrations dramatically lowered the activation barrier to steam electrolysis compared to the parent material (x = 0). The use of defect chemistry to drive the exsolution of less reducible dopant cations could conceivably be extended to produce new catalytically active perovskites with unique properties.

Switching on electrocatalytic activity in solid oxide cells

Solid oxide cells (SOCs) can operate with high efficiency in two ways—as fuel cells, oxidizing a fuel to produce electricity, and as electrolysis cells, electrolysing water to produce hydrogen and oxygen gases. Ideally, SOCs should perform well, be durable and be inexpensive, but there are often competitive tensions, meaning that, for example, performance is achieved at the expense of durability. SOCs consist of porous electrodes—the fuel and air electrodes—separated by a dense electrolyte. In terms of the electrodes, the greatest challenge is to deliver high, long-lasting electrocatalytic activity while ensuring cost- and time-efficient manufacture. This has typically been achieved through lengthy and intricate ex situ procedures. These often require dedicated precursors and equipment; moreover, although the degradation of such electrodes associated with their reversible operation can be mitigated, they are susceptible to many other forms of degradation. An alternative is to grow appropriate electrode nanoarchitectures under operationally relevant conditions, for example, via redox exsolution. Here we describe the growth of a finely dispersed array of anchored metal nanoparticles on an oxide electrode through electrochemical poling of a SOC at 2 volts for a few seconds. These electrode structures perform well as both fuel cells and electrolysis cells (for example, at 900 °C they deliver 2 watts per square centimetre of power in humidified hydrogen gas, and a current of 2.75 amps per square centimetre at 1.3 volts in 50% water/nitrogen gas). The nanostructures and corresponding electrochemical activity do not degrade in 150 hours of testing. These results not only prove that in operando methods can yield emergent nanomaterials, which in turn deliver exceptional performance, but also offer proof of concept that electrolysis and fuel cells can be unified in a single, high-performance, versatile and easily manufactured device. This opens up the possibility of simple, almost instantaneous production of highly active nanostructures for reinvigorating SOCs during operation.

Evidence and Model for Strain-Driven Release of Metal Nanocatalysts from Perovskites during Exsolution.

The evolution of the surface morphology during exsolution of Ni from the perovskite La0.4Sr0.4Ti0.97Ni0.03O3-δ under reducing conditions was determined using atomic force microscopy. The exsolution process was found to initially induce the formation of a 20-30 nm deep pit on the oxide surface followed by the emergence of a Ni particle at the bottom of the pit. Continued emergence of the particle results in it nearly filling the pit, producing a unique structure in which the Ni particle is socketed into the oxide surface. We also show that this morphological evolution can be explained using a simple energy-based model that accounts for the interplay between the surface free energy and the strain energy induced by the included metal nucleate. The unique socketed structure results in strong anchorage between the exsolved particles and the oxide host lattice, which imparts both high thermal stability and unique catalytic activity.

Demonstration of chemistry at a point through restructuring and catalytic activation at anchored nanoparticles

Metal nanoparticles prepared by exsolution at the surface of perovskite oxides have been recently shown to enable new dimensions in catalysis and energy conversion and storage technologies owing to their socketed, well-anchored structure. Here we show that contrary to general belief, exsolved particles do not necessarily re-dissolve back into the underlying perovskite upon oxidation. Instead, they may remain pinned to their initial locations, allowing one to subject them to further chemical transformations to alter their composition, structure and functionality dramatically, while preserving their initial spatial arrangement. We refer to this concept as chemistry at a point and illustrate it by tracking individual nanoparticles throughout various chemical transformations. We demonstrate its remarkable practical utility by preparing a nanostructured earth abundant metal catalyst which rivals platinum on a weight basis over hundreds of hours of operation. Our concept enables the design of compositionally diverse confined oxide particles with superior stability and catalytic reactivity.Metal nanoparticles prepared by exsolution at the surface of perovskite oxides are key species in catalysis and energy fields. Here, the authors develop a chemistry at a point concept by tracking individual nanoparticles with excellent activity and stability throughout various chemical transformations.

Perovskite Defect Chemistry as Exemplified by Strontium Titanate

This chapter explores various aspects of perovskite nonstoichiometry and defect chemistry, including the means through which different defects are accommodated by the perovskite crystal structure and the effect they exert on properties. The chapter also demonstrates that defect chemistry not only can serve as an additional tool for tailoring well-established material properties but also could give rise to completely new, unique, and potentially useful properties.

New Materials for Improved Durability and Robustness in Solid Oxide Fuel Cell

This chapter provides an overview of the considerations that must be made regarding new materials development for improved durability and robustness in solid oxide fuel cells (SOFCs). A number of recent development concepts are outlined for the core cell materials of anode, electrolyte, and cathode, in particular new catalytic approaches such as catalyst impregnation and exsolution on the anode to improve redox and fuel flexibility and reduced temperature cathodes. Some of the challenges of scaling up into larger stacks are also discussed. Here the interactions of cell materials with stack materials, in particular the interconnect, are summarized, such as chromium poisoning and cell to interconnect electrical contact, both of which feature prominently in SOFC stack lifetime issues. Barriers to new materials development are outlined along with the potential for accelerated testing.

Data underpinning:Nano-socketed nickel particles with enhanced coking resistance grown in situ by redox exsolution

DN thanks the European Project METSAPP (FCH JU-GA 278257) for funding. We also thank NSF and EPSRC for Materials World Network funding ref EP/J018414/1.