Drew Hackney

Damage Identification After Impact in Sandwich Composites Through Embedded Fiber Bragg Sensors

Based on the full-spectral response of fiber Bragg grating sensors, embedded at the facesheet-core interface, we identify the progression of failure modes in foam core sandwich composites during multiple, low-velocity impacts. By considering the characteristic shape of the reflected spectrum from the FBG sensor in the post-impact, residual strain state, it is shown that we can classify the extent of damage into one of three states. Unlike the previous FBG peak wavelength measurements; this identification does not require the full strain history to identify the current state of damage in the composite. The disparate material properties between the facesheet and core materials, which create significant challenges for conventional non-destructive evaluation methods, enhance the damage detection through large deformations in the core at the impact location with sharp strain gradients.

Fiber optic temperature profiling for thermal protection heat shields

Reliable Thermal Protection System (TPS) sensors are needed to achieve better designs for spacecraft (probe) heatshields for missions requiring atmospheric aero-capture or entry/reentry. In particular, they will allow both reduced risk and heat-shield mass minimization, which will facilitate more missions and allow increased payloads and returns. For thermal measurements, Intelligent Fiber Optic Systems Corporation (IFOS) is providing a temperature monitoring system involving innovative lightweight, EMI-immune, high-temperature resistant Fiber Bragg Grating (FBG) sensors with a thermal mass near that of TPS materials together with fast FBG sensor interrogation. The IFOS fiber optic sensing technology is highly sensitive and accurate. It is also low-cost and lends itself to high-volume production. Multiple sensing FBGs can be fabricated as arrays on a single fiber for simplified design and reduced cost. In this paper, we provide experimental results to demonstrate the temperature monitoring system using multi-sensor FBG arrays embedded in small-size Super-Light Ablator (SLA) coupon, which was thermally loaded to temperatures in the vicinity of the SLA charring temperature. In addition, a high temperature FBG array was fabricated and tested for 1000°C operation.

Increasing signal amplitude in fiber Bragg grating detection of Lamb waves using remote bonding.

Networks of fiber Bragg grating (FBG) sensors can serve as structural health monitoring systems for large-scale structures based on the collection of ultrasonic waves. The demodulation of structural Lamb waves using FBG sensors requires a high signal-to-noise ratio because the Lamb waves are of low amplitudes. This paper compares the signal transfer amplitudes between two adhesive mounting configurations for an FBG to detect Lamb waves propagating in an aluminum plate: a directly bonded FBG and a remotely bonded FBG. In the directly bonded FBG case, the Lamb waves create in-plane and out-of-plane displacements, which are transferred through the adhesive bond and detected by the FBG sensor. In the remotely bonded FBG case, the Lamb waves are converted into longitudinal and flexural traveling waves in the optical fiber at the adhesive bond, which propagate through the optical fiber and are detected by the FBG sensor. A theoretical prediction of overall signal attenuation also is performed, which is the combination of material attenuation in the plate and optical fiber and attenuation due to wave spreading in the plate. The experimental results demonstrate that remote bonding of the FBG significantly increases the signal amplitude measured by the FBG.

Fiber-optic temperature profiling for thermal protection system heat shields

To achieve better designs for spacecraft heat shields for missions requiring atmospheric aero-capture or entry/reentry, reliable thermal protection system (TPS) sensors are needed. Such sensors will provide both risk reduction and heat-shield mass minimization, which will facilitate more missions and enable increased payloads and returns. This paper discusses TPS thermal measurements provided by a temperature monitoring system involving lightweight, electromagnetic interference-immune, high-temperature resistant fiber Bragg grating (FBG) sensors with a thermal mass near that of TPS materials together with fast FBG sensor interrogation. Such fiber-optic sensing technology is highly sensitive and accurate, as well as suitable for high-volume production. Multiple sensing FBGs can be fabricated as arrays on a single fiber for simplified design and reduced cost. Experimental results are provided to demonstrate the temperature monitoring system using multisensor FBG arrays embedded in a small-size super-light ablator (SLA) coupon which was thermally loaded to temperatures in the vicinity of the SLA charring temperature. In addition, a high-temperature FBG array was fabricated and tested for 1000°C operation, and the temperature dependence considered over the full range (cryogenic to high temperature) for which silica fiber FBGs have been subjected.

Experimental Study on Directionality of Ultrasonic Wave Coupling Using Surface-Bonded Fiber Bragg Grating Sensors

Recent studies demonstrated the potential of increasing the Lamb wave detection sensitivity of fiber Bragg grating (FBG) sensors by bonding the optical fiber away from the grating location, instead of the conventional method of bonding the FBG directly. The FBG located at a remote location further along the optical fiber collects the guided traveling wave in the optical fiber generated from the Lamb wave signal. This remote bonding method could potentially be extended to a series of multiplexed FBGs. However, previous experiments also detected coupling to guided traveling waves in both directions in the optical fiber, which could have significant effects on multiplexed signals. In this paper, we measure the coupled signal amplitudes in both forward and backward directions, when ultrasonic waves couple from a thin plate to an optical fiber and from an optical fiber to a thin plate. The forward- and backward-induced modes are measured in both the optical fiber and the plate. The same experiment is then performed for the case when ultrasonic signal is coupled from the optical fiber to the plate. In addition, two different types of bonding, cyanoacrylate adhesive and frictional bond, are explored to investigate how the signal conversion depends on the bonding method. The results demonstrate that the coupling of ultrasonic waves from a thin structure to an optical fiber and from an optical fiber to the structure is complex. The coupling does not only occur in the direction of the wave propagation, but can be coupled into both forward and backward modes, depending on the bonding configuration used.

Sensitivity of contact-free fiber Bragg grating sensor to ultrasonic Lamb wave

Networks of fiber Bragg grating (FBG) sensors can serve as structural health monitoring (SHM) systems for large-scale structures based on the collection of ultrasonic waves. The demodulation of structural Lamb waves requires a high signal-to-noise ratio because Lamb waves have a low amplitude. This paper investigates the signal transfer between Lamb waves propagating in an aluminum plate collected by an optical fiber containing a FBG. The fiber is bonded to the plate at locations away from the FBG. The Lamb waves are converted into longitudinal and flexural traveling waves propagating along the optical fiber, which are then transmitted to the Bragg grating. The signal wave amplitude is measured for different distances between the bond location and the Bragg grating. Bonding the optical fiber away from the FBG location and closer to the signal source produces a significant increase in signal amplitude, here measured to be 5.1 times that of bonding the Bragg grating itself. The arrival time of the different measured wave coupling paths are also calculated theoretically, verifying the source of the measured signals. The effect of the bond length to Lamb wavelength ratio is investigated, showing a peak response as the bond length is reduced compared to the wavelength. This study demonstrates that coupling Lamb waves into guided traveling waves in an optical fiber away from the FBG increases the signal-to-noise ratio of Lamb wave detection, as compared to direct transfer of the Lamb wave to the optical fiber at the location of the FBG.

Split Hopkinson bar measurement using high-speed full-spectrum fiber Bragg grating interrogation.

The development and validation of a high-speed, full-spectrum measurement technique is described for fiber Bragg grating (FBG) sensors. A FBG is surface-mounted to a split-Hopkinson tensile bar specimen to induce high strain rates. The high strain gradients and large strains that indicate material failure are analyzed under high strain rates up to 500  s-1. The FBG is interrogated using a high-speed full-spectrum solid-state interrogator with a repetition rate of 100 kHz. The captured deformed spectra are analyzed for strain gradients using a default interior point algorithm in combination with the modified transfer matrix approach. This paper shows that by using high-speed full-spectrum interrogation of an FBG and the modified transfer matrix method, highly localized strain gradients and discontinuities can be measured without a direct line of sight.

Effect of continuous optical fiber bonding on ultrasonic detection using fiber Bragg grating

For laboratory demonstrations, Lamb wave detection using fiber Bragg grating (FBG) sensors is typically performed with only the grating location spot bonded and with the fiber axis aligned with the ultrasonic propagation direction. However, in reality, the entire length of fiber is often bonded to protect the fiber from any environmental damage, referred to here as continuous bonding. Theoretically, the Lamb wave signal can couple to the guided traveling wave in the optical fiber at any adhered location, which could potentially produce output signal distortion. In this paper, we investigate the impact of continuously bonding a long length of optical fiber on the measured Lamb wave signal detected by an FBG. Therefore, an experiment is performed to measure the Lamb wave signals excited from a PZT actuator using a surface bonded FBG with varying optical fiber bond length, indicating that the output FBG response remains constant with changing length. The second experiment investigates the FBG angular response to the traveling wave in the optical fiber, and compares to the conventional case where FBG directly measures the Lamb waves with varying angle. Specifically, the optical fiber is bonded to the plate at a distance away from the FBG. The Lamb wave is launched to the bond location with varying angles, which is coupled to traveling wave, then measured with FBG. The results indicate that the mechanism of the Lamb wave transfer to the directly bonded FBG is through displacement matching, whereas that of the traveling wave is through a forced excitation.

The adhesive effect on ultrasonic Lamb wave detection sensitivity of remotely bonded fiber Bragg grating sensors

Fiber Bragg grating (FBG) sensors are excellent transducers for ultrasonic signal detection in structural health monitoring (SHM) application. While the FBG sensors are typically bonded directly on the surface of a structure to collect signals, one of the major challenges arises from demodulating relevant information from the low amplitude signal. The authors have experimentally demonstrated that the ultrasonic wave detection sensitivity of FBG sensors can be increased by bonding optical fiber away from the FBG location. This configuration is referred to here as remote bonding. However the mechanism causing this phenomenon has not been explored. In this work, we simulate the previous experimental work through a transient analysis based on the finite element method, and the output FBG response is calculated through the transfer matrix method. We first model an optical fiber bonded on the surface of an aluminum plate with an adhesive. The consistent input signal is excited to the plate, which is detected by the directly and remotely-bonded FBGs. The effect of the presence of the adhesive around the FBG is investigated by analyzing strain and displacement along the length of the FBGs at the locations of direct and remote bonding cases, and the consequent output FBG responses. The result demonstrates that the sensitivity difference between the direct and remote bonding cases is originated from shear lag effect due to adhesive.

A spectral profile multiplexed FBG sensor network with application to strain measurement in a Kevlar woven fabric

A spectral profile division multiplexed fiber Bragg grating (FBG) sensor network is described in this paper. The unique spectral profile of each sensor in the network is identified as a distinct feature to be interrogated. Spectrum overlap is allowed under working conditions. Thus, a specific wavelength window does not need to be allocated to each sensor as in a wavelength division multiplexed (WDM) network. When the sensors are serially connected in the network, the spectrum output is expressed through a truncated series. To track the wavelength shift of each sensor, the identification problem is transformed to a nonlinear optimization problem, which is then solved by a modified dynamic multi-swarm particle swarm optimizer (DMS-PSO). To demonstrate the application of the developed network, a network consisting of four FBGs was integrated into a Kevlar woven fabric, which was under a quasi-static load imposed by an impactor head. Due to the substantial radial strain in the fabric, the spectrums of different FBGs were found to overlap during the loading process. With the developed interrogating method, the overlapped spectrum would be distinguished thus the wavelength shift of each sensor can be monitored.