Edoardo Proverbio

Microwave assisted crystallization of zeolite A from dense gels

Pure zeolite NaA has been obtained, in a total processing time of 1 h, by exposing the reaction mixture to a microwave electromagnetic field under atmospheric pressure. The strong effect of microwave radiation has been used to progressively reduce the water content in the formulation, up to 86.9 mol%, with a 30% (in weight) yield in dried product. SEM images of microwave-produced zeolite have shown peculiar morphological differences from the zeolite obtained by conventional synthesis.

Failure mechanisms of high strength steels in bicarbonate solutions under anodic polarization

High strength steels used in prestressing concrete structures are not exempt from the effects induced by corrosion on the normal concrete reinforcement. Carbonation of surrounding concrete or mortar is not unlikely for prestressing tendons and strands. Moreover, these steels undergo to brittle fracture as a consequence of stress corrosion cracking phenomena. To evaluate if concrete carbonation can promote this kind of failure, constant load tests in bicarbonate aqueous solutions under anodic polarization were carried out on high strength steel wires. Microscopic examination pointed out that the wires exhibited a brittle fracture mode, while its natural feature is ductile, as indicated by air testing. Failure mechanism was evaluated by a fracture mechanic approach. Cracks initiation was attributed to an anodic dissolution mechanism, while its propagation, interpreted by means of the surface mobility theory, was related to interaction between hydrogen atoms and magnetite at a crack tip.

Effect of galvanic corrosion on durability of aluminium/steel self-piercing rivet joints

Abstract Galvanic corrosion of steel/aluminium hybrid joints, obtained by self-piercing riveting technique, was investigated. Potentiodynamic polarisation tests, performed in 3·5 wt-% NaCl solution, evidenced the anodic and cathodic behaviour of metal constituent of the joints. Furthermore, long term aging tests were performed to evaluate the relationship among failure mechanism, joint configuration and corrosion damage in salt spray environment. The experimental results evidenced that the degradation phenomena influenced significantly performances and failure mechanisms of the joints, inducing premature failure of the joint at lower stress level at increasing aging time. Furthermore a theoretical model was proposed to forecast failure modes. Based on this model a simplified map of failure mechanisms promoted by corrosion phenomena has been drawn.

Fiber Reinforced Polyester Resins Polymerized by Microwave Source

Polyester resin based composite materials are widely used in the manufacture of fiberglass boats. Production time of fiberglass laminate components could be strongly reduced by using an intense energy source as well as microwaves. In this work a polyester resin was used with 2% by weight of catalyst and reinforced with chopped or woven glass fabric. Pure resin and composite samples were cured by microwaves exposition for different radiation times. A three point bending test was performed on all the cured samples by using an universal testing machine and the resulting fracture surfaces were observed by means of scanning electron microscopy (SEM). The results of mechanical and microscopy analyses evidenced that microwave activation lowers curing time of the composite while good mechanical properties were retained. Microwaves exposition time is crucial for mechanical performance of the composite. It was evidenced that short exposition times suffice for resin activation while long exposure times cause fast cross linking and premature matrix fracture. Furthermore high-radiation times induce bubbles growth or defects nucleation within the sample, decreasing composite performance. On the basis of such results microwave curing activation of polyester resin based composites could be proposed as a valid alternative method for faster processing of laminated materials employed for large-scale applications.

Erosion-corrosion of a stainless steel distillation column in food industry

Abstract Unusual extended corrosion phenomena were detected in a distillation column made in AISI type 316 stainless steel (UNS S31600) of a plant for natural pectins extraction from citrus. The column was the first of a series of two distillation columns representing the unit core. Corrosion problems were observed only in that column and mainly along the surface of the trays located in the lower section of the column. The phenomenon was observed subsequently to a modification of the original plant layout that caused an increase of the operating temperatures and turbulence of the process stream inside the column.

Synthesis of SAPO-34/graphite composites for low temperature heat adsorption pumps

Low temperature heat adsorption pumps represent the innovative cooling systems, where cold is generated through adsorption/desorption cycle of water by a suitable adsorbent with good adsorption and high thermal conductive properties. In this work, the hydrothermal synthesis of zeolite SAPO-34 on thermal conductive graphitic supports, aiming at the development of highly performing adsorbent materials, is reported. The synthesis was carried out using as-received and oxidized commercial carbon papers, and graphite plate. Composites were characterized by XRD, SEM and also by a thermogravimetric method, using a Cahn microbalance. The water adsorbing capacity showed typical S-shape trend and the maximum water loading was around 25 wt%, a value close to water adsorption capability of pure SAPO-34. These results are very promising for their application in heat adsorption pumps.

Self-Assembly in Poly(dimethylsiloxane)–Poly(ethylene oxide) Block Copolymer Template Directed Synthesis of Linde Type A Zeolite

We describe the hydrothermal synthesis of zeolite Linde type A (LTA) submicrometer particles using a water-soluble amphiphilic block copolymer of poly(dimethylsiloxane)-b-poly(ethylene oxide) as a template. The formation and growth of the intermediate aggregates in the presence of the diblock copolymer have been monitored by small-angle X-ray scattering (SAXS) above the critical micellar concentration at a constant temperature of 45 °C. The early stage of the growth process was characterized by the incorporation of the zeolite LTA components into the surface of the block copolymer micellar aggregates with the formation of primary units of 4.8 nm with a core-shell morphology. During this period, restricted to an initial time of 1-3 h, the core-shell structure of the particles does not show significant changes, while a subsequent aggregation process among these primary units takes place. A shape transition of the SAXS profile at the late stage of the synthesis has been connected with an aggregation process among primary units that leads to the formation of large clusters with fractal characteristics. The formation of large supramolecular assemblies was finally verified by scanning electron microscopy, which evidenced the presence of submicrometer aggregates with size ranging between 100 and 300 nm, while X-ray diffraction confirmed the presence of crystalline zeolite LTA. The main finding of our results gives novel insight into the mechanism of formation of organic-inorganic mesoporous materials based on the use of a soft interacting nanotemplate as well as stimulates the investigation of alternative protocols for the synthesis of novel hybrid materials with new characteristics and properties.

Hydrothermal Synthesis Of Zeolite LTA By Microwave Irradiation

Abstract Pure zeolite LTA has been obtained in a total processing time of one hour by exposing the reaction mixture to a microwave electromagnetic field under atmospheric pressure. The dissolution effect of microwaves on synthesis mixtures have been tested progressively, reducing water content in the initial formulation with an increment in the final product yield. Experimental results suggest how microwave application can be particularly advantageous in a continuous synthesis process.

Pull-off adhesion of hybrid glass-steel adhesive joints in salt fog environment

Abstract The aim of this paper was to evaluate the durability behaviour of glass/steel adhesive joints exposed to salt fog environmental conditions for ten weeks, according to ASTM B117 standard. To this scope, pull-off mechanical tests were carried out in order to evaluate the performances evolution and damage phenomena of the adhesive joints during the ageing exposition. Two different types of adhesives were compared (i.e. epoxy and polyurethane ones). Moreover, the effects of the glass surface condition and the presence of a basalt mat layer within the adhesive thickness were evaluated. The mechanical performances were related with the occurred failure mechanisms. Epoxy-based joints showed higher strength and durability than the polyurethane based ones. Furthermore, frosted glass surface condition and basalt interlayer addition enhanced mechanical durability in salt fog environment of glass–metal dissimilar joints.

Corrosion induced failure of an air cylinder

Abstract The failure of an air cylinder used as a part of an underwater breathing apparatus was investigated. Failure was consequent to corrosion of the internal surface caused by condensation of moisture acidified by carbon dioxide. Severe pitting damage was observed. Fracture propagation in the wall of the cylinder was controlled by the presence of cavities, generated by hydrogen trapping, with a mechanism of growth by microvoid coalescence. Indication of a partial hydrogen embrittlement of steel was found.