Edward Daly

Improved prototype cryomodule for the CEBAF 12 GeV upgrade

In order to provide a higher performance building block cryomodule for the CEBAF 12 GeV upgrade, modifications have been made to the design of the Upgrade Cryomodule. The prototype cryomodule will be completed in 2004 and be installed for operation in CEBAF. Design changes enable the use of higher gradient cavities to achieve greater than 100 MV per cryomodule while not exceeding the budgeted cryogenic load of 300 W during steady-state operation. They also include refinements based on experience gained during the construction of the first generation upgraded cryomodules as well as the prototype cryomodule for the Spallation Neutron Source. Two cavity designs will be used in the prototype, one optimized for E/sub peak//E/sub acc/ ratio, and the other optimized for minimum cryogenic load. The input waveguides, thermal shield and piping have been redesigned to accommodate the higher expected heat loads. The vacuum connections consist of niobium-titanium flanges, aluminum-magnesium seals and stainless steel clamps to provide reliable UHV sealing. The cavity tuner features one cold motor and two piezoelectric actuators to provide coarse and fine tuning respectively.

High Thermal Conductivity Cryogenic RF Feedthroughs for Higher Order Mode Couplers

The use of higher-order-mode (HOM) pickup probes in the presence of significant fundamental RF fields can present a thermal challenge for CW or high average power SRF cavity applications. The electric field probes on the HOM-damping couplers on the JLab “High Gradient” (HG) and “Low Loss” (LL) seven-cell cavities for the CEBAF upgrade are exposed to approximately 10% of the peak magnetic field in the cavity. To avoid significant dissipative losses, these probes must remain superconducting during operation. Typical cryogenic rf feedthroughs provide a poor thermal conduction path for the probes and provide inadequate stabilization. We have developed solutions that meet the requirements, providing a direct thermal path from the niobium probe, thorough single-crystal sapphire, to bulk copper which can be thermally anchored. Designs, electromagnetic and thermal analyses, and performance data will be presented.

SNS cryomodule performance

Thomas Jefferson National Accelerating Facility, Jefferson Lab, is producing 24 Superconducting Radio Frequency (SRF) cryomodules for the Spallation Neutron Source (SNS) cold linac. This includes one medium-/spl beta/ (0.61) prototype, 11 medium-/spl beta/ production, and 12 high beta (0.81) production cryomodules. After testing, the medium-/spl beta/ prototype cryomodule was shipped to Oak Ridge National Laboratory (ORNL) and acceptance check out has been completed. All production orders for cavities and cryomodule components are being received at this time and the medium-/spl beta/ cryomodule production run has started. Each of the medium-/spl beta/ cryomodules is scheduled to undergo complete operational performance testing at Jefferson Laboratory before shipment to ORNL. The performance results of cryomodules to date will be discussed.

Spallation neutron source cryomodule heat loads and thermal design

When complete, the Spallation Neutron Source (SNS) will provide a 1 GeV, 2 MW beam for experiments. One portion of the machine’s linac consists of over 80 Superconducting Radio Frequency (SRF) 805 MHz cavities housed in a minimum of 23 cryomodules operating at a saturation temperature of 2.1 K. Minimization of the total heat load is critical to machine performance and for efficient operation of the system. The total heat load of the cryomodules consists of the fixed static load and the dynamic load, which is proportional to the cavity performance. The helium refrigerator supports mainly the cryomodule loads and to a lesser extent the distribution system loads. The estimated heat loads and calculated thermal performance are discussed along with two unique features of this design: the helium heat exchanger housed in the cryomodule return end can and the helium gas cooled fundamental power coupler.

Overview of SNS Cryomodule Performance

Thomas Jefferson National Accelerating Facility (Jefferson Lab) has completed production of 24 Superconducting Radio Frequency (SRF) cryomodules for the Spallation Neutron Source (SNS) superconducting linac. This includes one medium-β (0.61) prototype, eleven medium-β and twelve high-β (0.81) production cryomodules. Nine medium-β cryomodules as well as two high-β cryomodules have undergone complete operational performance testing in the Cryomodule Test Facility at Jefferson Lab. The set of tests includes measurements of maximum gradient, unloaded Q (Q0), microphonics, and response to Lorentz forces. The Qext’s of the various couplers are measured and the behavior of the higher order mode couplers is examined. The mechanical and piezo tuners are also characterized. The results of these performance tests will be discussed in this paper.

Fabrication and Testing of the SRF Cavities for the CEBAF 12 GEv Upgrade Prototype Cryomodule Renascence

GeV upgrade prototype cryomodule Renascence have been fabricated at JLab and tested individually. This set includes four of the “Low Loss” (LL) design and eight of the “High Gradient” (HG) design. The fabrication strategy was an efficient mix of batch job-shop component machining and in-house EBW, chemistry, and final-step machining to meet mechanical tolerances. Process highlights will be presented. The cavities have been tested at 2.07 K, the intended CEBAF operating temperature. Performance exceeded the tentative design requirement of 19.2 MV/m CW with less than 29 W dynamic heat dissipation. These results, as well as the HOM damping performance are presented.

JLAB high-current CW cryomodules for ERL and FEL applications

We describe the activities underway at JLab to develop new CW cryomodules capable of transporting up to Ampere-levels of beam currents for use in ERLs and FELs. Goals include an efficient cell shape, high packing factor for efficient real-estate gradient and very strong HOM damping to push BBU thresholds up by two or more orders of magnitude compared to existing designs. Cavity shape, HOM damping and ancillary components are optimized for this application. Designs are being developed for low-frequency (750 MHz), Ampere-class compact FELs and for high-frequency (1.5 GHz), 100 mA configurations. These designs and concepts can easily be scaled to other frequencies. We present the results of conceptual design studies, simulations and prototype measurements. These modules are being developed for the next generation ERL based high power FELs but may be useful for other applications such as high energy light sources, electron cooling, electron-ion colliders, industrial processing etc.

RF-thermal-structural analysis of a waveguide higher order mode absorber

For an ongoing high current cryomodule project, a total of 5 higher order mode (HOM) absorbers are required per cavity. The load is designed to absorb Radio Frequency (RF) heat induced by HOMs in a 748.5MHz cavity. Each load is targeted at a 4 kW dissipation capability. Water cooling is employed to remove the heat generated in ceramic tiles and by surface losses on the waveguide walls. A sequentially coupled RF-thermal-structural analysis was developed in ANSYS to optimize the HOM load design. Frequency-dependent dielectric material properties measured from samples and RF power spectrum calculated by the beam-cavity interaction codes were considered. The coupled field analysis capability of ANSYS avoided mapping of results between separate RF and thermal/structural simulation codes. For verification purposes, RF results obtained from ANSYS were compared to those from MAFIA, HFSS, and Microwave Studio. Good agreement was reached and this confirms that multiple-field coupled analysis is a desirable choice in analysis of HOM loads. Similar analysis could be performed on other particle accelerator components where distributed RF heating and surface current induced losses are inevitable.

Mechanical cavity design for 100mV upgrade cryomodule

To achieve up to 6 GeV, each cryomodule in the CEBAF accelerator currently provides about 30 MV of acceleration. To raise the accelerator energy to 12 GeV, ten additional cryomodules, each capable of providing over 100 MV of acceleration, are required. A prototype of the 100 MV cryomodule has been designed, is presently under construction, and will be completed in 2004. This prototype cryomodule comprises two new cavity designs, four cavities of the low loss design and four cavities of the high gradient design [1,2]. Although the cavity shapes were designed for their RF properties, the mechanical implications must be considered. In addition to the new cavity shapes, changes have also been made to the cavity end dish assemblies, weld joints, and stiffening rings. This paper will present the results of the stress and vibration analyses used for designing the cavity string.

Lessons Learned from the Jefferson Lab - SNS Cryomodule Production Run

In light of the recent developments with the International Linear Collider (ILC), and the recommendation to utilize “Cold” technology for this future particle accelerator, this paper will present the lessons learned from the recently concluded Spallation Neutron Source (SNS) superconducting radio frequency (SRF) cryomodule production run at the Thomas Jefferson National Accelerator Facility (Jefferson Lab). Over the past twenty years Jefferson Lab has worked with industry to successfully design, manufacture, test and commission more SRF cryomodules than any other entity in the United States. The knowledge gained from the design and fabrication of the SNS prototype, eleven — 0.61 (medium) beta and the twelve — 0.81 (high) beta cryomodules, will prove to be an effective asset to the ILC project. After delivery of the final production cryomodule in March 2005, design and fabrication data will be collected, evaluated and presented to make this information beneficial for future particle accelerator projects. R...