Equo Kobayashi

Mechanical properties and corrosion resistance of Ti-6Al-7Nb alloy dental castings.

With the aim of applying a novel titanium alloy, Ti–6Al–7Nb, to a dental casting material, a comprehensive research work was carried out on its characteristics, such as castability, mechanical properties and corrosion resistance in the present study. As a result, Ti–6Al–7Nb alloy exhibited sufficient castability by a dental casting method for titanium alloys and enough mechanical properties for dental application. It is also showed excellent corrosion resistance through an immersion test in 1.0% lactic acid and an anodic polarization test in 0.9% NaCl solution. From these results, it is concluded that this Ti–6Al–7Nb alloy is applicable as a dental material in place of Ti–6Al–4V alloy, which includes cytotoxic vanadium.

Influence of aging heat treatment on mechanical properties of biomedical Ti–Zr based ternary alloys containing niobium

Titanium–zirconium based alloys containing a small amount of niobium were investigated in order to evaluate their possible use as biomedical materials. Zirconium, which belongs to the IVa group, is known to have good corrosion resistance and biocompatibility similar to titanium. As the titanium–zirconium system shows a complete solid solution, a wide variation of alloy design is available and large quantities of solid-solution hardening must be possible. Niobium, having a β-phase stabilizing effect, was chosen as a ternary element in order to control desirably the microstructure. There have been no reports which suggest its harm to a living body. The alloys containing 2% or 3% niobium showed the highest hardness value after aging heat treatment at 773 K. In contrast to this, no alteration of hardness was seen in specimens aged at 1073 K. Through conventional X-ray diffractometry and in situ X-ray analysis using a hot stage, β-phase precipitation in the A matrix was identified. From the above results, it is concluded that alloys containing 2%–3% niobium are hopeful candidates for new kinds of biomedical alloys, when they are heat treated under suitable conditions.

Electrochemical processes of nucleation and growth of calcium phosphate on titanium supported by real‐time quartz crystal microbalance measurements and X‐ray photoelectron spectroscopy analysis

Real-time, in situ electrochemical quartz crystal microbalance (EQCM) measurements are conducted to better understand the electrocrystallization of calcium phosphates (CaP) on CP-Ti. X-ray photoelectron spectroscopy is used to identify the exact phase deposited, so that reliable estimation of the electrochemical processes involved is made. Analysis of the integrated intensity of the oxygen shake-up peaks, in combination with the determination of Ca/P and O/Ca atomic ratios, enables to determine unambiguously that the octacalcium phosphate (OCP) is formed. Its role as a precursor to hydroxyapatite (HAp) is discussed. After an incubation period, the process by which OCP is formed follows a Faradaic behavior. The incubation time may be related to the need for local increase of pH before precipitation from solution can occur. The standard enthalpy of activation is approximately 40 kJ/mol, which excludes diffusion-controlled processes from being rate determining. The OCP deposit has thickness approximately 0.61 microm, apparent density approximately 0.95 g/cm3, 63.6% porosity, and deposition rate of 23.5 ng/(cm2 s) or 15 nm/min. The low-equivalent weight value of 20.5 g/equiv, and the associated remarkably high number of electrons transferred in the reaction n approximately 24, indicates that most of the current is consumed either by electrolysis of water or by a complex set of parasitic reactions. The low-solubility product allows precipitation of CaP even at relatively low concentrations of calcium and phosphate/hydrogen phosphate ions. It is shown that HAp most likely forms via transformation of precursor phases, such as OCP, rather than directly.

Castability of Ti-6Al-7Nb alloy for dental casting

Castability of Ti-6Al-7Nb alloy, CP Ti, and Co-Cr alloy was examined for mesh type and plate type specimens. The casting was carried out with a pressure type casting machine and commercial molding material. The castability of the mesh type specimen was evaluated in terms of the number of cast segments (castability index), and that of the plate type was evaluated by the area of the specimen (casting rate). X-ray images processed by a digital imaging technique were used to identify the casting porosity. The casting rate of the specimens increased with increasing thickness of the specimens. It was concluded that the castability index and the casting rate of Ti-6Al-7Nb alloy was slightly lower than that of CP Ti, and higher than that of Co-Cr alloy, were as Ti-6Al-7Nb alloy showed fewer casting porosities than CP Ti and smaller ones than Co-Cr alloy, which was advantageous for increasing the reliability of the casting properties.

Effect of heat treatment with the mould on the super-elastic property of Ti–Ni alloy castings for dental application

Tensile property of Ti–50.85Ni (mol %) alloy castings was investigated quantitatively in relation to the thermal behavior accompanied with phase transformation to evaluate the effect of heat treatment after casting with the mould in air. The heat treatment temperature was 713 or 773 K, and the period was 0.9, 1.8, or 3.6 ks. Apparent proof stress of the castings decreased with increasing period of heat treatment, and the decrease was larger with the treatment at 773 K. Residual strain also decreased by the heat treatment, however, it was low with the treatment for relatively short period, i.e. 713 K-0.9 and 1.8 ks, and 773 K-0.9 ks treatments. From the thermal behavior measured by differential scanning calorimetry (DSC), the ascent in the transformation temperatures and the increase in the thermal peak height appeared to influence the changes in the tensile property. These changes by heat treatment were believed to be effective to utilize more flexibility, less stress and less permanent deformation in dental castings.

Stress transmission through Ti-Ni alloy, titanium and stainless steel in impact compression test.

Impact stress transmission of Ti-Ni alloy was evaluated for biomedical stress shielding. Transformation temperatures of the alloy were investigated by means of DSC. An impact compression test was carried out with use of split-Hopkinson pressure-bar technique with cylindrical specimens of Ti-Ni alloy, titanium and stainless steel. As a result, the transmitted pulse through Ti-Ni alloy was considerably depressed as compared with those through titanium and stainless steel. The initial stress reduction was large through Ti-Ni alloy and titanium, but the stress reduction through Ti-Ni alloy was more continuous than titanium. The maximum value in the stress difference between incident and transmitted pulses through Ti-Ni alloy or titanium was higher than that through stainless steel, while the stress reduction in the maximum stress through Ti-Ni alloy was statistically larger than that through titanium or stainless steel. Ti-Ni alloy transmitted less impact stress than titanium or stainless steel, which suggested that the loading stress to adjacent tissues could be decreased with use of Ti-Ni alloy as a component material in an implant system. ©2000 Kluwer Academic Publishers

Effects of Sintering Conditions on Mechanical Properties of Biomedical Porous Ti Produced by Spark Plasma Sintering

Because of its excellent biocompatibility, good corrosion resistance and relatively lower Youngs modulus, Ti was suitable for biomaterial. It, however, showed still bigger Youngs modulus comparing to the living bone. It was necessary to decrease the Youngs modulus in order to avoid adversely affect to the bone, such as stress sheilding. In this study, porous Ti were fablicated to decrease the Youngs modulus by space holder method from Ti/NaCl composites sintered using spark plasma sintering (SPS) method. The sintering condition and the size of NaCl affected to the porous structure and mechanical properties. According to the scanning electron microscope (SEM) observation and the relative density measurement of specimens sintered with several sintering conditions, the desirable sintering condition was concluded as 973 K of sintering temperature and 1.2 ks of sintering time. The specimens made from NaCl powder whose size were from 106 to 214 µm showed almost opened and connected pores. The Youngs modulus was decreased with increasing the porosity.

Effects of Cu and Ag Addition on Nanocluster Formation Behavior in Al-Mg-Si Alloys

Two types of nanoclusters, termed Cluster (1) and Cluster (2) here, both play an important role in the age-hardening behavior in Al-Mg-Si alloys. Small amounts of additions of Cu and Ag affect the formation of nanoclusters. Two exothermic peaks were clearly detected in differential scanning calorimetry(DSC) curves by means of peak separation by the Gaussian method in the base, Cu-added, Ag-added and Cu-Ag-added Al-Mg-Si alloys. The formation of nanoclusters in the initial stage of natural aging was suppressed in the Ag-added and Cu-Ag-added alloys, while the formation of nanoclusters was enhanced at an aging time longer than 259.2 ks(3 days) of natural aging with the addition Cu and Ag. The formation of nanoclusters while aging at was accelerated in the Cu-added, Ag-added and Cu-Ag-added alloys due to the attractive interaction between the Cu and Ag atoms and the Mg atoms. The influence of additions of Cu and Ag on the clustering behavior during low-temperature aging was well characterized based on the interaction energies among solute atoms and on vacancies derived from the first-principle calculation of the full-potential Korrinaga-Kohn-Rostoker(FPKKR)-Green function method. The effects of low Cu and Ag additions on the formation of nanoclusters were also discussed based on the age-hardening phenomena.

Super-elastic property of Ti-Ni alloy for use in dentistry.

The super-elasticity of Ti-Ni alloy was investigated in tensile and bending tests to evaluate the mechanical properties of the castings and heat treatment effect on the bending properties of the wires for new clinical applications of the alloy in prosthodontics and orthodontics. In terms of the tensile properties of the castings, apparent proof stress increased and elongation decreased with the small increase in nickel content or with the decrease in titanium purity. This result suggests that precise control of the materials is indispensable to utilize the super-elasticity in dental cast appliances. In terms of the bending properties of Ti-Ni alloy wires, low residual deflection and small load/deflection ratio were obtained by the second heat treatment between 733 and 813 K, which was found to be suitable for the shape memory treatment of orthodontic appliances. Moreover, the functional force was changeable within this treatment temperature range.

Evolution of the microstructure and mechanical properties of Mg-matrix in situ composites during spark plasma sintering

Biomedical Mg-matrix in situ composites were fabricated from Mg and ZnO powder via ball mixing and spark plasma sintering. XRD analysis indicated that in situ reactions occurred during sintering process producing MgO, Zn and Mg–Zn intermetallic compounds. The formation of in situ products strongly contributed to the enhancement of the strength and the ductility of the fabricated composites compared with pure Mg. Specifically, the highest strength at 380 MPa was observed in the Mg-20 wt-% ZnO composite, and the highest failure strain at 12.9% was achieved in the Mg-5 wt-% composite compared with the 156 MPa strength and the 10.2% failure strain of pure Mg. In addition, the strengths of as-produced composites are as double as that of cortical bones. With these superior mechanical properties, the fabricated composites are considered as very potential candidate for biomedical load-bearing applications.