Erhan Sancak

Investigation of electromagnetic shielding properties of needle-punched nonwoven fabrics with stainless steel and polyester fiber:

In this study, electromagnetic shielding properties of needle-punched nonwoven fabrics were investigated. The paper evaluates and compares the electromagnetic shielding of needle-punched nonwoven fabrics produced from stainless steel/polyester and normal polyester fibers. Stainless steel/polyester fiber and normal polyester fiber were blended at specified ratios in the experimental study. Webs were produced from the fibers with the carding machine and then bonded with the needle-punching machines. The thickness and electromagnetic shielding properties of the needle-punched fabrics were tested. An electromagnetic shielding effectiveness (EMSE) device was used for measuring the electromagnetic shielding. The experimental study indicated that as the conductive stainless steel fiber ratio in nonwoven fabrics increases, the EMSE also increases at low, medium and high frequencies. Satisfactory electromagnetic shielding values were obtained at wide bandwidth, i.e. 1200–3000 MHz. The highest EMSE values of the needle-punched nonwoven fabric with 25% conductive steel fiber were, respectively, 6 dB at 0–300 MHz low frequency, 12 dB at 300–1200 MHz medium frequency and 18 dB at 1200–3000 MHz high frequency. It was found that 90% of electromagnetic waves were shielded by nonwoven fabric at high frequencies, 85% at medium frequencies and 80% at low frequencies.

The effect of needle-punched nonwoven fabric thickness on electromagnetic shielding effectiveness

In this study, the effect of nonwoven fabric thickness on electromagnetic shielding effectiveness (EMSE) was investigated and there was found to be a correlation between the thickness of needle-punched nonwoven fabric and EMSE. The production of needle-punched nonwoven fabrics from stainless steel staple fiber in the experimental study was carried out. Stainless steel staple fibers provided by Bekaert were used as a raw material. The webs were formed using a wool-type carding machine. The webs were bonded using needling punching machines. The pre-needled, twice-needled and thrice-needled nonwoven fabrics at three different thicknesses were produced. The experimental studies were carried out using large-scale production machines instead of small-scale laboratory-type machines. EMSE measurements of produced needle-punched nonwoven fabrics, in addition to physical properties such as strength, elongation and thickness, were performed. The coaxial transmission line method specified in ASTM D4935-10 was utilized to test the nonwoven fabrics and the needle-punched nonwoven fabrics were tested in the frequency range from 15 to 3000 MHz. It was understood that needle-punched nonwoven fabric thickness was a very important parameter for EMSE. It was found that as the frequency increases, EMSE values of needle-punched nonwoven fabrics showed continuously increasing tendency by starting from a specific frequency in the frequency range of 15–3000MHz. There were no significant differences between absorption and reflection values of needle-punched nonwoven fabrics produced at different thicknesses. It was found that pre-needle-punched, twice-needled and thrice-needle-punched nonwoven fabrics produced from the conductive stainless steel staple fibers in our study have, respectively, highest EMSE values of 22, 25 and 27 dB between 2100 and 2400 high frequency ranges.

Investigation of electromagnetic shielding effectiveness of needle punched nonwoven fabric produced from conductive silver coated staple polyamide fibre

In this paper, electromagnetic shielding effectiveness (EMSE) of needle-punched nonwoven fabric produced from silver-coated staple polyamide fibre having a fineness of 1.7 dtex was investigated. This production was carried out at Automatex needle punching line, which consists of carding, cross lapper and needle punching machine. After production, the surface resistivity measurements of needle-punched nonwoven fabric was carried out in accordance with ASTM D 257-07 standard. The EMSE of the as-produced needle-punched nonwoven fabric was determined using a network analyzer as specified in ASTM D4935-10 in the frequency range of 15–3000 MHz. Electromagnetic shielding test shows that needle-punched nonwoven fabric produced from 1.7-dtex silver-coated polyamide fibre has the highest shielding value of 36.53 dB in the frequency range of 15–3000 MHz. The EMSE of needle-punched nonwoven fabric with fibre fineness of 1.7 dtex increased from 11.00 dB maximum to 36.53 dB in the 15–3000 MHz frequency range. It was seen that as the frequency increases, reflection values of the needle-punched nonwoven fabric decrease at floating mode, while absorption values of the nonwoven fabric increase at floating mode in the frequency range of 15–3000 MHz. EMSE results of the needle-punched nonwoven fabric produced from 1.7-dtex silver-coated staple polyamide fibres were compared to carbon fabric and needle-punched nonwoven fabric made from stainless steel fibres.

Investigation of electromagnetic shielding properties of boron, carbon and boron–carbon fibre hybrid woven fabrics and their polymer composites

Abstract The growth of the electronic industry and the widespread use of electronic equipment in communications, computations, automations, biomedicine, space and other purposes have led to many electromagnetic interference (EMI) problems as systems operate in close proximity. It is likely to become more severe in the future, unless proper EMI control methodology and techniques are used to meet the electromagnetic compatibility requirements. In recent years, electromagnetic (EM) waves in the 1–10 GHz range are broadly used in wireless communication tools and local area networks. In the future, the usable range of EM waves will tend to shift further to higher frequency regions with the development of information technology as well as electronic devices. As a consequence, the seriousness of problems such as EMI of electronic devices and health issues is ever rising. In this study, electromagnetic shielding effectiveness, absorbance and reflectance properties of the boron, carbon and boron–carbon plain woven fabrics and boron/polyester, carbon/polyester, and boron–carbon/polyester hybrid composites were investigated. Using a coaxial transmission line holder set-up, the (EMSE), reflectance and absorbance of various fabrics and composites were carried out in the frequency range from 15 to 3000 MHz.

Electrospinning of single and multilayered scaffolds for tissue engineering applications

Abstract Optimized electrospinning conditions were applied to produce single and multilayered (ML) scaffolds composed of polycaprolactone, collagen and elastin. The ML scaffold was cross-linked with glutaraldehyde to increase the stability. Morphological and structural characteristics of the scaffolds were measured by SEM and FTIR analyses. Results revealed that polymers combined to each other well and uniform fibers were obtained with the diameters ranging from 156 ± 53 to 1536 ± 293 nm. Contact angle measurements were performed to investigate the hydrophilic character of each structure. It was observed that incorporation of the natural polymers into the blends increased the hydrophilicity. Mechanical tests proved that collagen contributed to fabricate stiffer structures while elastin provided more elasticity. Biocompatibility of the scaffolds was examined by SEM analysis and WST-1 test with mouse fibroblast cells (L929) in vitro. Results exhibited that the addition of natural polymers increased the cell growth, and none of the single and ML scaffolds presented cytotoxic effect.

Investigation of electromagnetic shielding effectiveness of needle punched nonwoven fabrics with staple polypropylene and carbon fibres

Conductive needle punched nonwoven fabrics are developed from staple polypropylene (PP) and varying weight fractions (10, 20 and 30 wt.%) of staple carbon fibres. A fibrous webs of staple PP and carbon fibres were formed at a wool-type carding machine, and these webs subsequently bonded on needle punching machine with 132 punches/cm2 and 13.5 mm needle penetration depth. The electromagnetic shielding effectiveness (EMSE), absorption and reflection characteristics of as-produced needle punched nonwoven fabrics were determined using a network analyser as specified in ASTM D4935-10 in the frequency range 15–3000 MHz. The surface resistivity measurements were carried out in accordance with ASTM D 257-07 standard. These results indicate that the EMSE values increase incrementally with frequency in the 15–3000 MHz range. The nonwoven sample with 30 wt.% carbon fibre showed the lowest surface resistivity of 3.348 kΩ and corresponding highest EMSE of ~42.1 dB in the 3000 MHz frequency range. In comparison, the highest EMSE values from 10 to 20 wt.% staple carbon fibre were found to be 15.6 and 32.2 dB in the 3000 MHz frequency, respectively. It was observed that the absorbance and reflectance curves of each nonwoven fabric move at opposite directions to each other. It was found that as the amount of carbon fibre in the nonwoven fabric increases, absorbance values decrease, but reflectance values increase. The resultant nonwoven fabric samples are expected to be used as garment interlining after thermal bonding and wall interlayer in the future.

Analyses of the mechanical, electrical and electromagnetic shielding properties of thermoplastic composites doped with conductive nanofillers

The purpose of this study is to observe effect of incorporating vapor-grown carbon nanofibers with various amounts in polyvinylidene fluoride matrix in terms of mechanical strength and electromagnetic shielding effectiveness. Thermoplastic conductive nanocomposites were prepared by heat-pressed compression molding. Vapor-grown carbon nanofibers were utilized at various weight ratios (1 wt.%, 3 wt.%, 5 wt.%, and 8 wt.%) as conductive and reinforcing materials. Polyvinylidene fluoride was used as a thermoplastic polymer matrix. Scanning electron microscopic analysis was conducted in order to characterize the morphology and structural properties of the nanocomposites and results revealed well dispersion of carbon nanofibers within the matrix for all concentrations. Mechanical characteristics were investigated according to standards. Findings proved that overall increments of 16%, 37.5%, and 56% were achieved in terms of tensile strength, elasticity modulus, and impact energy, respectively, where a total reduction of 44.8% was observed in terms of elongation for 8 wt.% vapor-grown nanofiber matrix compared to that of 0 wt.%. Electromagnetic shielding effectivenesses of the nanocomposites were determined by standard protocol using coaxial transmission line measurement technique in the frequency range of 15–3000 MHz. It was observed that resistance, sheet resistance, and resistivity of nanocomposites depicted substantial reduction with the increment in nanofiber content. Nevertheless, it was observed that nanofiber content, dispersion, and network formation within the composites were highly influent on the electromagnetic shielding effectiveness performance of the structures.

The Effects of Fabric and Conductive Wire Properties on Electromagnetic Shielding Effectiveness and Surface Resistivity of Interlock Knitted Fabrics

Our aim in this study was to investigate the effects of course density, yarn linear density and thickness and type of conductive wire on electromagnetic shielding effectiveness. Metal/cotton conductive composite yarns were produced by the core-spun technique on the ring spinning machine, involving stainless steel, copper and silver coated copper wires with 40 μm, 50 μm, 60 μm thicknesses and Ne10/1 and Ne20/1 count yarns. The interlock fabrics were knitted on a 7G flat knitting machine with the three different machine settings. The EMSE and the surface resistivity of knitted fabrics were measured by the co-axial transmission line method according to the ASTM-D4935-10 standard in the frequency range from 15 to 3000 MHz and by the ASTM D257-07 standard, respectively. It was observed that all fabrics shielded around 95 % of electromagnetic waves at low frequencies, 80 % at medium frequencies and 70 % at high frequencies. Increasing the course density and thickness of conductive wire in interlock knitted fabrics increased the EMSE correspondingly. The knitted fabrics that had been produced with high yarn count showed greater EMSE because there was less isolation. The effect of the metal wire type was highly significant between 15 and 600 MHz.

Unprecedented Electromagnetic Shielding Effectiveness of Lightweight Nonwoven Ag/PA66 Fabrics

Novel, high-performance silver coated polyamide, Ag/PA66, nonwoven fabrics with a density of only 0.04 g/cm3 have been developed using staple fibres of 19 (3.3 dtex) and 27 (6.7 dtex) μm diameter. The obtained nonwoven fabrics with an Ag loading of 12-18 wt% exhibited excellent weight-normalised specific electromagnetic shielding effectiveness of over 1200 dB/(g/cm3) in the 0.015-3 GHz range, which is among the highest reported till date. Moreover, the applied microwave was verified to be absorbed rather than being reflected back making the fabrics highly suitable for shielding applications. It was also observed that nonwoven fabrics made from finer 3.3 dtex Ag/PA66 fibres have higher reflection and lower absorption values than their thicker (6.7 dtex) counterparts. Additionally, we have also explored the use of these nonwoven Ag/PA66 fabrics for personal thermal management via Joule heating with samples showing rapid heating response (up to 0.2 °C/sec) and long-term stability measured over 10,000 seconds. The needle-punched Ag/PA66 nonwoven fabrics, in spite of their low density of the order of 0.04 g/cm2, exhibited high EMSE values of nearly 69-80 dB, leading to excellent weightnormalised specific electromagnetic shielding effectiveness of over 1200 dB/(g/cm3) in the 0.015-3 GHz range. The production of Ag/PA66 needle punched nonwoven fabrics thus offers a facile route to develop multifunctional fabrics for EMI shielding as well as personal thermal management applications.

The use of conductive wires for smart and protective textiles

The aim of this study was to develop and evaluate conductive core wires reinforced cotton yarns for smart and protective textile applications. Different sensors will be attached to the developed textile structures and will employed in rehabilitation to give the patient an online feedback. The stainless steel (SS), copper (Cu) and silver treated copper (Cu/Ag) conductive wires at different diameters (40, 50 and 60 micron) were employed as the core of the Ne20 cotton yarns. A number of different yarns were produced with and without core wires. A conventional ring spinning system with an attachment was used to produce core yarns. The interaction between the yarn quality and the core wires were tested and analyzed. 20 copses of yarns were produced by using different yarn process combinations. The yarn properties were tested in terms of yarn count, yarn twist, yarn hairiness, breaking strength and elongation. As a result, the properties of cotton yarns were affected by the wire reinforcement. The tested parameters have changed in varied extents. The types of the conductive wires also had different effect on the core yarn properties.