Eric Horn

A biopulping mechanism: Creation of acid groups on fiber

Abstract We investigated how biopulping modifies chemical and physical properties of wood and how these changes affect the properties of the resulting fiber. Mechanical and chemical testing revealed wood cell changes during 2 weeks of colonization by Ceriporiopsis subvermispora. Typical mechanical properties, such as modulus of elasticity and maximum load, tracked reductions in energy needed for mechanical refining to pulp. The data indicate the fiber saturation point of spruce increased from 29% to 42% during biopulping. At the same time, titratable acid groups increased up to 62%. Chemical analysis showed that oxalic acid esters were produced in the wood during biopulping in sufficient amounts to account for the increase in acid groups. The benefits of biopulping—energy savings and increased handsheet strength—as well as other physical property changes are consistent with the mechanism we propose: biopulping increases the acid group content of wood.

Vapor-phase diethyl oxalate pretreatment of wood chips: Part 1. Energy savings and improved pulps

Abstract Diethyl oxalate (DEO) was injected into a digester containing wood chips (pine, spruce, or aspen) preheated to 130–140°C and held for 30 min at the same temperature. When mechanical pulps were produced from these pretreated chips, savings in electrical refiner energy could be achieved. For southern yellow pine (Pinus taeda), the electrical refiner energy required to produce pulps with Canadian standard freeness (CSF) of 100 ml was 38– 55% less than for an untreated control. Energy savings were also observed for aspen (Populus spp.) and spruce (Picea spp.). DEO-treated pine handsheets showed a 26% improvement in tear index compared with a control at 100 ml CSF. Under the pretreatment conditions de-scribed, DEO rapidly vaporizes, reacts with water already present in the chip, and forms an oxalic acid (OA) solution. Reported handsheet properties and energy savings for pine chips treated with a solution of OA are similar to DEO-treated handsheets. It can be concluded that the effect of DEO treatment is due to reactions catalyzed by OA.

Vapor-phase diethyl oxalate pretreatment of wood chips: Part 2. Release of hemicellulosic carbohydrates

Abstract Wood chips of pine, spruce, aspen, and maple were treated at 135–140°C with diethyl oxalate (DEO) and analyzed for extractable and residual carbohydrates. Under these conditions, DEO hydrolyzes to ethanol and oxalic acid (OA). The amount and identity of carbohydrates released from the chips were species-dependent. For all wood species, increasing the amount of chemical, time, or temperature resulted in an increment in carbohydrates released. Approximately 50% (by wt) of extracted carbohydrates were monosaccharides. In addition, acetic acid was detected in the water extracts. When extracts were subsequently alkaline-treated, more acetate was released, indicating the presence of acetyl esters. The composition of water extracts and of wood chips after treatment indicates that these treatments primarily affect hemicelluloses. In summary, treatment of wood chips with DEO or OA releases carbohydrates suitable for fermentation, with no evidence of cellulose degradation.

Pilot-scale demonstration of SPORL for bioconversion of lodgepole pine to bioethanol and lignosulfonate.

Abstract The process sulfite pretreatment to overcome recalcitrance of lignocelluloses (SPORL) has been the focus of this study. Pilot-scale (50 kg) pretreatment of wood chips of lodgepole pine (Pinus contorta Douglas ex Loudon) killed by mountain pine beetle (Dendroctonus ponderosae Hopkins) were conducted at 165°C with a dilute sulfite solution of pH 2 for bioconversion to ethanol and lignosulfonate (LS). The pretreatment duration was optimized in laboratory bench scale experiments with a certain severity based on a combined hydrolysis factor (CHF). The sodium bisulfite loading was 8% and the liquor to wood ratio 3. The pretreated solids were disk milled together with the spent liquid and the resultant slurry with a 25% solids content was directly (without detoxification) submitted to a simultaneous enzymatic saccharification and fermentation (SSF) with Saccharomyces cerevisiae YRH400 at cellulase loading of 35 ml kg-1 of untreated wood. At solids loading of 20%, the alcohol yield was 288 l t-1 wood (with a final concentration of 52.2 g l-1), which corresponds to a 72.0% theoretical yield based on total glucan, mannan, and xylan. The LS from SPORL was highly sulfonated and its molecular weight was lower than that of a purified commercial softwood LS, and therefore it has a high potential as a directly marketable co-product.