Erik Camposilvan

Enhanced reliability of yttria-stabilized zirconia for dental applications

An increasing number of dental applications based on yttria-stabilized zirconia (3 Y-TZP) have been developed in recent years as a result of the advances and versatility of dry-processing and soft machining at the pre-sintered state. Nonetheless, the long-term surface stability of these materials in humid environment is still a matter of concern and may limit its application. In this work, a simple method to prevent hydrothermal degradation on the zirconia surface is studied in detail. This method involves the infiltration of pre-sintered parts with optimized solutions containing Ce salts, leaving unchanged the other processing steps, allowing the diffusion of Ce during conventional sintering. Several pre-sintering conditions, solution concentrations and sintering temperatures were studied and characterized, obtaining working parameters for the production of zirconia parts with mechanical properties similar to standard 3 Y-TZP and high resistance to hydrothermal aging. This optimal combination was obtained with the 1150 °C pre-sintering temperature, 50 wt.% solution and sintering at 1450 °C, leading to a superficial CeO2 content of about 3 mol.%.

Surface roughened zirconia: towards hydrothermal stability

Surface roughness is needed in several yttria-stabilized zirconia components used in restorative dentistry for osseointegration or adhesion purposes. This can be achieved by different treatments, which may also modify the microstructure of the surface. Among them, sandblasting and chemical etching are widely used, but their effect on hydrothermal aging of zirconia is not fully understood. In the present work, the zirconia long-term stability of rough surfaces prepared by these techniques is analyzed and a method is proposed for preventing hydrothermal aging while maintaining the original surface appearance and mechanical properties. The method involves pressure infiltration of a Cerium salt solution on the roughened surfaces followed by a thermal treatment. The solution, trapped by surface defects and small pores, is decomposed during thermal treatment into Cerium oxide, which is diffused at high temperature, obtaining Ce co-doping in the near-surface region. In addition, the microstructural changes induced in the near-surface by sandblasting or chemical etching are removed by the thermal treatment together with surface defects. No color modification was observed and the final roughness parameters were in the range of existing implants of proved good osseointegration. The aging resistance of Ce co-doped materials was strongly enhanced, showing the absence of aging after artificial degradation, increasing in this way the surface mechanical integrity. The proposed treatment is easily applicable to the current manufacturing procedures of zirconia dental posts, abutments, crowns and dentures, representing a solution to hydrothermal aging in these and other biomedical applications.

Development of a novel zirconia dental post resistant to hydrothermal degradation

Tetragonal Zirconia Polycrystals stabilized with 3% mol. content of yttria (3Y-TZP) has excellent properties in terms of strength and fracture toughness. These properties are mostly imputable to the transformation toughening mechanism, by which the doped metastable tetragonal phase of zirconia transforms to monoclinic under applied stress ahead of a crack. This phenomenon is accompanied by a volume expansion of 5%, and increases the resistance to crack growth, thus leading to higher toughness and strength. An important drawback of this material is represented by the Low Temperature Degradation (LTD or aging), which consists in the progressive tetragonal-to-monoclinic phase transformation by the influence of water. This work focuses on the improvement of 3Y-TZP aging behavior in order to develop a novel dental post, by means of the addition of ceria from the surface. This was achieved through the impregnation of the pre-sintered samples with a solution containing Cerium, followed by sintering. Various pre-sintering temperatures were studied in terms of microstructure, mechanical properties and aging resistance. The novel zirconia dental posts developed in this work are much more resistant to LTD as compared to the base material with no loss in mechanical properties.