Erika Sohn

Deterministic convergence in iterative phase shifting

Previous implementations of the iterative phase shifting method, in which the phase of a test object is computed from measurements using a phase shifting interferometer with unknown positions of the reference, do not provide an accurate way of knowing when convergence has been attained. We present a new approach to this method that allows us to deterministically identify convergence. The method is tested with a home-built Fizeau interferometer that measures optical surfaces polished to lambda/100 using the Hydra tool. The intrinsic quality of the measurements is better than 0.5 nm. Other possible applications for this technique include fringe projection or any problem where phase shifting is involved.

Surface roughness results using a hydrodynamic polishing tool (HyDra)

HyDRa is a hydrodynamic radial polishing tool ideal for the corrective lapping and fine polishing of diverse materials by means of an accelerated abrasive flux. The roughness of an optical surface is analysed for a continuous manufacturing process, beginning with the basic generation steps up to a finished optical surface. These results were obtained using a Linnik interferometer.

Polishing TIM mirror segments with HyDra

We report experimental results and analysis about a new hydrodynamic radial tool (HyDra, patent pending), which expels a suspension of water and polishing particles radially on glass. With this method it is possible to locally shape optical surfaces. The depth of material removed by HyDra grows linearly with the time. The removal rate is independent of the velocity between the tool and the glass element. The HyDra has been used to fabricate successfully an optical flat and Schmidt surface.

HyDRa: polishing with a vortex

We present a hydrodynamic, deterministic polishing tool (HyDRa) based on the fluid-jet polishing (FJP) principle. In contrast to other FJP methods, the polishing flux is accelerated with pressurized air and then expelled at high velocity, forming a radial, grazing abrasive pattern that exerts no net force of the tool on the surface to be polished, since the vacuum and thrust forces that are created at the tools output balance each other out. The grazing effect minimizes microroughness, making it appropriate for finishing high-quality surfaces. The principle of operation as well as polishing results of a series of small etalon plates are presented.

HyDRa: control of parameters for deterministic polishing

Deterministic hydrodynamic polishing with HyDRa requires a precise control of polishing parameters, such as propelling air pressure, slurry density, slurry flux and tool height. We describe the HyDRa polishing system and prove how precise, deterministic polishing can be achieved in terms of the control of these parameters. The polishing results of an 84 cm hyperbolic mirror are presented to illustrate how the stability of these parameters is important to obtain high-quality surfaces.

HyDra: A novel hydrodynamic polishing tool for high quality optical surfaces

A novel hydrodynamic radial polishing tool (HyDRa) is presented. It performs corrective lapping and fine polishing of diverse materials by means of a low-cost abrasive flux and a hydrostatic suspension system that avoids contact of the tool with the working surface. With this tool it is currently possible to polish aspheres and free-form optics of up to 2.5 meters in diameter. It has the advantage of avoiding fallen edges during the polishing process as well as reducing tool wear out and deformation. The functioning principle is based on the generation of a high-velocity, high-pressure abrasive emulsion flux with radial geometry. The polishing process is repeatable and achieves high degrees of precision and accuracy on optical and semiconductor surfaces. An additional advantage of this new tool is the possibility to perform in-process interferometric measurements. Recent results of polished aspheres are discussed.

New perspectives in hydrodynamic radial polishing techniques for optical surfaces

In order to overcome classic polishing techniques, a novel hydrodynamic radial polishing tool (HyDRa) is presented; it is useful for the corrective lapping and fine polishing of diverse materials by means of a low-cost abrasive flux and a hydrostatic suspension system that avoids contact of the tool with the working surface. This tool enables the work on flat or curved surfaces of currently up to two and a half meters in diameter. It has the advantage of avoiding fallen edges during the polishing process as well as reducing tool wear out and deformation. The functioning principle is based on the generation of a high-velocity, high-pressure, abrasive emulsion flux with radial geometry. The polishing process is repeatable by means of the control of the tool operational parameters, achieving high degrees of precision and accuracy on optical and semiconductor surfaces, with removal rates of up to 9 mm3/hour and promising excellent surface polishing qualities. An additional advantage of this new tool is the possibility to perform interferometric measurements during the polishing process without the need of dismounting the working surface. A series of advantages of this method, numerical simulations and experimental results are described.

Dual infrared camera for near and mid infrared observations

We present the dual IR camera CID for the 2.12 m telescope of the Observatorio Astronomico Nacional de Mexico, IA-UNAM. The system consists of two separate cameras/spectrographs that operate in different regions of the IR spectrum. In the near IR, CID comprises a direct imaging camera with wide band filters, a CVF, and a low resolution spectrograph employing an InSb 256 x 256 detector. In the mid IR, CID uses a BIB 128 x 128 detector for direct imaging in 10 and 20 microns. Optics and mechanics of CID were developed at IR-Labs (Tucson). The electronics was developed by R. Leach (S. Diego). General design, construction of auxiliary optics (oscillating secondary mirror), necessary modifications and optimization of the electronics, and acquisition software were carried out at OAN/ UNAM. The compact design of the instruments allow them to share a single dewar and the cryogenics system.

Mirror cell and active support system of the Mexican infrared optical telescope (TIM)

We present the conceptual design of the primary mirror support system of the 7.8 m Mexican Infrared-Optical Telescope. The primary mirror consists of 19 hexagonal off- axis parabolic Zerodur segments, which are carried by a tubular, lightweight and high stiffness cell structure. Each segment is actively supported by 19 pneumatic actuators, that cover the whole back area and provide a uniform force distribution. The array of actuators will be able to correct for high order aberrations. Each of these actuators contains a hydraulic damping system to provide a stiff coupling to the tubular cell to sustain the wind buffeting. The tip/tilt and piston control of each segment will be done through three axial, nanometer resolution position defining actuators. The lateral positioning of each segment is performed through 3 independent electro-mechanical actuators. With the combination of the whole set of actuators and differential positioning sensors, the phasing or coherent superposition of images of the segments, will be more feasible. The whole system will be cost effective, since several subsystems have already been tested on our 2.1 m telescope.

HyDRa: polishing process convergence rate optimization

In an effort to optimize the hydrodynamic radial (HyDRa) polishing process for applications where the amount of material that has to be removed implies long polishing times, we have developed a method to determine the optimum correction fraction that has to be made for a given error map, in terms of the level of determinism of the process, the number of iterations, and their associated polishing runs as well as run times.