Eva Anne Mørtsell

Effects of Germanium, Copper, and Silver Substitutions on Hardness and Microstructure in Lean Al-Mg-Si Alloys

It is shown that strength loss in a 6060 Al-Mg-Si alloy caused by reduction in solute can be compensated by adding back smaller quantities of Ag, Ge, and Cu. Nine alloys were investigated. Ge was found to be the most effective addition, strongly refining the precipitation. The hardness is discussed in terms of statistics of the precipitates near a T6 condition, as acquired by transmission electron microscopy (TEM). Precipitates in some conditions were also investigated by high-angle annular dark-field scanning TEM. The added elements have strong influence on the main hardening precipitate, β″, changing its structure and promoting disorder.

Atomistic details of precipitates in lean Al–Mg–Si alloys with trace additions of Ag and Ge studied by HAADF-STEM and DFT

Abstract Bonding energies and volume misfits for alloying elements and vacancies in multicomponent Al–Mg–Si alloys have been calculated using density functional theory (DFT). A detailed atomic scale analysis has been done for characteristic precipitate structures, using high-angle annular dark-field scanning transmission electron microscopy. Two new stacking configurations of the important strengthening phase β′′ were discovered in the Ge-added alloy. All three stacking variations were found to be energetically favourable to form from DFT calculations. The second stacking configuration, β2′′, contains vacated columns in its unit cell, consequently requiring less solute to create the same volume fraction of precipitate needles. DFT suggests a lower formation enthalpy per atom for β2′′ when Si is exchanged with Ge. In the alloy containing Ag additions, a new Q’/C-like local configuration containing Ag instead of Cu was discovered, also this phase was deemed energetically favourable from DFT.

Elemental electron energy loss mapping of a precipitate in a multi-component aluminium alloy.

The elemental distribution of a precipitate cross section, situated in a lean Al-Mg-Si-Cu-Ag-Ge alloy, has been investigated in detail by electron energy loss spectroscopy (EELS) and aberration corrected high angle annular dark field scanning transmission electron microscopy (HAADF-STEM). A correlative analysis of the EELS data is connected to the results and discussed in detail. The energy loss maps for all relevant elements were recorded simultaneously. The good spatial resolution allows elemental distribution to be evaluated, such as by correlation functions, in addition to being compared with the HAADF image. The fcc-Al lattice and the hexagonal Si-network within the precipitates were resolved by EELS. The combination of EELS and HAADF-STEM demonstrated that some atomic columns consist of mixed elements, a result that would be very uncertain based on one of the techniques alone. EELS elemental mapping combined with a correlative analysis have great potential for identification and quantification of small amounts of elements at the atomic scale.

Thermal migration of alloying agents in aluminium

The in situ thermal migration of alloying agents in an Al–Mg–Si–Li alloy is studied using surface sensitive photo-electron and electron diffraction/imaging techniques. Starting with the preparation of an almost oxide free surface (oxide thickness = 0.1 nm), the relative abundance of alloying agents (Mg, Li and Si) at the surface are recorded at various stages of thermal annealing, from room temperature to melting (which is observed at 550 ◦C). Prior to annealing, the surface abundances are below the detection limit 1%, in agreement with their bulk concentrations of 0.423% Si, 0.322% Mg and 0.101% Li (atomic %). At elevated temperatures, all three alloying agents appear at drastically increased concentrations (13.3% Si, 19.7% Mg and 45.3% Li), but decrease again with further elevation of the annealing temperature or after melting. The temperature at which the migration occurs is species dependent, with Li migration occurring at significantly higher temperatures than Si and Mg. The mechanism of migration also appears to be species dependent with Li migration occurring all over the surface but Mg migration being restricted to grain boundaries.

The effect of Cu and Ge additions on strength and precipitation in a lean 6xxx aluminium alloy

It has been demonstrated that the strength loss in a lean Al-Mg-Si alloy due to solute reduction could be compensated by back-adding a lower at % of Ge and Cu. Nanosized precipitate needles which are the main cause of strength in these alloys, and material hardness has been correlated to parameters quantified by TEM. It was found that additions of Ge and Cu strongly affect the precipitation process by increasing precipitate density and reducing precipitate size. Investigations of precipitate atomic structure by HAADF-STEM indicated that they contain mixed areas of known phases and disordered regions. A hexagonal Si/Ge-network was found to be present in all precipitate cross sections.

The Effect of Elastic Straining on a 6060 Aluminium Alloy during Natural or Artificial Ageing

The effect on hardness and precipitate microstructure of elastically straining a 6060 Al-Mg-Si alloy during natural ageing or artificial ageing has been investigated. The elastic strain is here defined as 50 % of the material yield strength. All heat treatments where elastic straining was applied led to an increased hardness compared to the unstrained reference material. Quantitative investigations of the precipitate microstructure using transmission electron microscopy (TEM) did not indicate any significant difference in precipitate parameters as compared to the unstrained reference material. Therefore the increased strength in the elastically strained material is being linked to strain induced dislocations based on faster ageing kinetics compared to unstrained reference samples.

Dispersion Hardening Effect of Dispersoids in 3xxx Al Alloys With Varying Manganese and Silicon Contents

For non-heat treatable wrought aluminium alloys the strengthening occurs from solid solution hardening and work hardening. The goal of this paper is to study the dispersion hardening effect of dispersoids precipitated during low temperature annealing. The size, number density and morphology of dispersoids in four selected AA3xxx aluminium alloys with different Si and Mn contents after annealing at different temperatures and for different times are quantitatively studied. The microstructure is correlated with the strength in terms of micro hardness. It is revealed that the dispersoids have a remarkable contribution to the strength of the alloys. The hardening effect of dispersoids increases with increasing Mn and Si content in the alloys.