F.L. Kong

Development and Applications of Highly Functional Al-based Materials by Use of Metastable Phases

This paper reviews the features of alloy components, structure and mechanical properties, physical and chemical properties of metastable Al-based alloys developed by use of various liquid or vapor quenching-induced phases such as amorphous, quasicrystalline, nanocrystalline, nanocomposite, supersaturated solid solution and structure gradient phases. As advantages of the metastable Al-based alloys, one can exemplify a high tensile strength of 1500 MPa for amorphous alloys, high elevated temperature strength of 364 MPa at 573 K for nanoquasicrystalline alloys, high strength of 1000 MPa at room temperature and 520 MPa at 473 K for nanocrystalline alloys, relatively high strength of 596 MPa with large elongation of 16% for nanocomposite alloys and high strength of 900 MPa and distinct elongation of 5% for supersaturated fcc-Al solid solution. These highly functional properties, which have not been obtained for conventional crystalline Al-based alloys, have enabled the commercialization of metastable Al-based alloys as structural, machinery and sporting goods materials. Owing to the significant increase of various fundamental properties caused by the essential differences in the structures, the engineering importance of the metastable Al-based alloys is expected to increase steadily in the future low carbon and nature harmonious society.

Novel Heating-Induced Reversion during Crystallization of Al-based Glassy Alloys.

Thermal stability and crystallization of three multicomponent glassy alloys, Al86Y7Ni5Co1Fe0.5Pd0.5, Al85Y8Ni5Co1Fe0.5Pd0.5 and Al84Y9Ni4Co1.5Fe0.5Pd1, were examined to assess the ability to form the mixture of amorphous (am) and fcc-aluminum (α-Al) phases. On heating, the glass transition into the supercooled liquid is shown by the 85Al and 84Al glasses. The crystallization sequences are [am] → [am + α-Al] → [α-Al + compounds] for the 86Al and 85Al alloys, and [am] → [am + α-Al + cubic AlxMy (M = Y, Ni, Co, Fe, Pd)] → [am + α-Al] → [α-Al + Al3Y + Al9(Co, Ni)2 + unknown phase] for the 84Al alloy. The glass transition appears even for the 85Al alloy where the primary phase is α-Al. The heating-induced reversion from [am + α-Al + multicomponent AlxMy] to [am + α-Al] for the 84Al alloy is abnormal, not previously observed in crystallization of glassy alloys, and seems to originate from instability of the metastable AlxMy compound, in which significant inhomogeneous strain is caused by the mixture of solute elements. This novel reversion phenomenon is encouraging for obtaining the [am + α-Al] mixture over a wide range of high temperature effective for the formation of Al-based high-strength nanostructured bulk alloys by warm working.

Syntheses and Fundamental Properties of Fe-rich Metastable Phase Alloys with Saturation Magnetization Exceeding 1.9 T

A melt-spun Fe90Si5B5 alloy ribbon consists of bcc-Fe(Si) + Fe3B + amorphous phase and exhibits good bending ductility, high tensile fracture strength above 1000 MPa, high corrosion resistance and unique magnetic properties as exemplified for high saturation magnetization exceeding 1.9 T, moderately high initial permeability of about 150 and low coercivity of 745 A/m which are attractive for magnetic sensors utilizing a nearly constant high permeability with applied field up to coercivity. Besides, the tensile fracture strength and elongation increase significantly to 1286 MPa and 0.62%, respectively, after annealing for 900 s at 823 K. The Fe-Si-B alloy ribbons are attractive as a new type of sensor material with features of high bending ductility, high tensile strength and elongation, relatively good corrosion resistanceand unique soft magnetic properties with very high saturation magnetization.