Fakhre Ali

A Multidisciplinary Approach for the Comprehensive Assessment of Integrated Rotorcraft–Powerplant Systems at Mission Level

This paper presents an integrated methodology for the comprehensive assessment of combined rotorcraft–powerplant systems at mission level. Analytical evaluation of existing and conceptual designs is carried out in terms of operational performance and environmental impact. The proposed approach comprises a wide-range of individual modeling theories applicable to rotorcraft flight dynamics and gas turbine engine performance. A novel, physics-based, stirred reactor model is employed for the rapid estimation of nitrogen oxides (NOx) emissions. The individual mathematical models are implemented within an elaborate numerical procedure, solving for total mission fuel consumption and associated pollutant emissions. The combined approach is applied to the comprehensive analysis of a reference twin-engine light (TEL) aircraft modeled after the Eurocopter Bo 105 helicopter, operating on representative mission scenarios. Extensive comparisons with flight test data are carried out and presented in terms of main rotor trim control angles and power requirements, along with general flight performance charts including payload-range diagrams. Predictions of total mission fuel consumption and NOx emissions are compared with estimated values provided by the Swiss Federal Office of Civil Aviation (FOCA). Good agreement is exhibited between predictions made with the physics-based stirred reactor model and experimentally measured values of NOx emission indices. The obtained results suggest that the production rates of NOx pollutant emissions are predominantly influenced by the behavior of total air inlet pressure upstream of the combustion chamber, which is affected by the employed operational procedures and the time-dependent all-up mass (AUM) of the aircraft. It is demonstrated that accurate estimation of on-board fuel supplies ahead of flight is key to improving fuel economy as well as reducing environmental impact. The proposed methodology essentially constitutes an enabling technology for the comprehensive assessment of existing and conceptual rotorcraft–powerplant systems, in terms of operational performance and environmental impact. [DOI: 10.1115/1.4028181]

An integrated methodology to assess the operational and environmental performance of a conceptual regenerative helicopter

This paper aims to present an integrated multidisciplinary simulation framework, deployed for the comprehensive assessment of combined helicopter powerplant systems at mission level. Analytical evaluations of existing and conceptual regenerative engine designs are carried out in terms of operational performance and environmental impact. The proposed methodology comprises a wide-range of individual modeling theories applicable to helicopter flight dynamics, gas turbine engine performance as well as a novel, physics-based, stirred reactor model for the rapid estimation of various helicopter emissions species. The overall methodology has been deployed to conduct a preliminary trade-off study for a reference simple cycle and conceptual regenerative twin-engine light helicopter, modeled after the Airbus Helicopters Bo105 configuration, simulated under the representative mission scenarios. Extensive comparisons are carried out and presented for the aforementioned helicopters at both engine and mission level, along with general flight performance charts including the payload-range diagram. The acquired results from the design trade-off study suggest that the conceptual regenerative helicopter can offer significant improvement in the payload-range capability, while simultaneously maintaining the required airworthiness requirements. Furthermore, it has been quantified through the implementation of a representative case study that, while the regenerative configuration can enhance the mission range and payload capabilities of the helicopter, it may have a detrimental effect on the mission emissions inventory, specifically for NOx (Nitrogen Oxides). This may impose a trade-off between the fuel economy and environmental performance of the helicopter. The proposed methodology can effectively be regarded as an enabling technology for the comprehensive assessment of conventional and conceptual helicopter powerplant systems, in terms of operational performance and environmental impact as well as towards the quantification of their associated trade-offs at mission level. Ali Fakhre, Ioannis Goulos, Vassilios Pachidis School of Engineering, Energy, Power and Propulsion Division, Cranfield University, Cranfield, Bedford, MK43 0AL, UK f.ali@cranfield.ac.uk

Multi-objective Optimization of a Regenerative Rotorcraft Powerplant: Trade-off Between Overall Engine Weight and Fuel Economy

A computationally efficient and cost effective simulation framework has been implemented to perform design space exploration and multi-objective optimization for a conceptual regenerative rotorcraft powerplant configuration at mission level. The proposed framework is developed by coupling a comprehensive rotorcraft mission analysis code with a design space exploration and optimization package. The overall approach is deployed to design and optimize the powerplant of a reference twin-engine light rotorcraft, modeled after the Bo105 helicopter, manufactured by Airbus Helicopters. Initially, a sensitivity analysis of the regenerative engine is carried out to quantify the relationship between the engine thermodynamic cycle design parameters, engine weight, and overall mission fuel economy. Second, through the execution of a multi-objective optimization strategy, a Pareto front surface is constructed, quantifying the optimum trade-off between the fuel economy offered by a regenerative engine and its associated weight penalty. The optimum sets of cycle design parameters obtained from the structured Pareto front suggest that the employed heat effectiveness is the key design parameter affecting the engine weight and fuel efficiency. Furthermore, through quantification of the benefits suggested by the acquired Pareto front, it is shown that the fuel economy offered by the simple cycle rotorcraft engine can be substantially improved with the implementation of regeneration technology, without degrading the payload-range capability and airworthiness (one-engine-inoperative) of the rotorcraft.

Multidisciplinary design and optimisation of conceptual rotorcraft powerplants for operational performance and environmental impact

This paper demonstrates the application of an integrated rotorcraft multidisciplinary design and optimisation framework, deployed for the purpose of preliminary design and assessment of optimum regenerative powerplant configurations for rotorcraft applications. The proposed approach comprises a wide-range of individual modelling theories applicable to rotorcraft flight dynamics, gas turbine engine performance and weight estimation as well as a physics-based stirred reactor model, for the rapid estimation of various gas turbine gaseous emissions. A single-objective Particle Swarm Optimiser is coupled with the aforementioned rotorcraft design framework. The overall methodology is deployed for the design and optimisation of a reference multipurpose Twin-Engine-Light civil rotorcraft, modelled after the Bo105 helicopter, which employs two Rolls-Royce Allison 250-C20B turboshaft engines. Through the implementation of a single-objective optimisation strategy, notionally based optimum engine design configurations are acquired in terms of engine weight, mission fuel burn and mission gaseous emissions inventory at constant technology level. The acquired optimum regenerative engine configurations are subsequently deployed for the design of conceptual rotorcraft regenerative engine configurations, targeting improved mission fuel economy, enhanced payload-range capability as well as overall environmental impact, while maintaining the respective rotorcraft airworthiness requirements. The proposed methodology essentially constitutes as an enabler for designing rotorcraft powerplants within realistic, three-dimensional operations and towards realising their associated design trade-offs at mission level.

Multi-Objective Optimization of a Regenerative Rotorcraft Powerplant: Quantification of Fuel Economy and Environmental Impact

A computationally efficient and cost effective simulation framework has been proposed to perform a multidisciplinary design and optimization of a conceptual regenerative rotorcraft powerplant configuration at mission level. A generic rotorcraft model, representative of a modern twin-engine light civil rotorcraft has been investigated, operating under a representative passenger air taxi mission. The design space corresponding to the conceptual regenerative engine thermodynamic cycle parameters as well as engine and mission design outputs in terms of low pressure compressor pressure ratio, high pressure compressor pressure ratio, turbine entry temperature, mass flow, heat exchanger effectiveness, engine design point specific fuel consumption, engine weight, mission fuel burn and mission CO2 and NOx emissions has been thoroughly investigated through the application of a latin hypercube sampling, design of experiment approach. The interdependencies between the various engine design inputs/outputs are quantified by establishing the corresponding linear correlations between the aforementioned engine inputs/outputs as well as for the corresponding mission output parameters. A multi-objective Particle Swarm Optimizer is employed to derive Pareto front models quantifying the optimum interrelationship between the mission fuel burn and NOx emissions inventory. The acquired engine cycle design parameters corresponding to the span of the Pareto front suggest that the heat exchanger design effectiveness is the key design parameter representing the interdependency between engine fuel economy and environmental impact. The acquired optimum engine models, obtained from the Pareto front, are subsequently deployed for the design of conceptual rotorcraft engine configurations, targeting improved mission fuel economy, enhanced payload-range capability and overall environmental impact.Copyright