Feihua Liu

Solution-processed ferroelectric terpolymer nanocomposites with high breakdown strength and energy density utilizing boron nitride nanosheets

The development of high-performance capacitive energy storage devices is of critical importance to address an ever-increasing electricity need. The energy density of a film capacitor is determined by the dielectric constant and breakdown strength of dielectric materials. With the highest dielectric constant among the known polymers, poly(vinylidene fluoride)-based ferroelectric terpolymers are of great potential for high energy density capacitors. However, their energy storage capability has long been limited by the relatively low breakdown strength. Here we demonstrate remarkable improvements in the energy density and charge–discharge efficiency of the ferroelectric terpolymers upon the incorporation of ultra-thin boron nitride nanosheets (BNNSs). It is found that BNNSs function as a robust scaffold to hamper the onset of electromechanical failure and simultaneously as an efficient insulating barrier against electrical conduction in the resulting polymer nanocomposites, resulting in greatly enhanced breakdown strength. Of particular note is the improved thermal conductivity of the terpolymer with the introduction of BNNSs; this is anticipated to benefit the stability and lifetime of polymer capacitors. This work establishes a facile, yet efficient approach to solution-processable dielectric materials with performance comparable or even superior to those achieved in the traditionally melt-extruded ultra-thin films.

Sandwich-structured polymer nanocomposites with high energy density and great charge–discharge efficiency at elevated temperatures

Significance Polymers are the materials of choice for high-energy capacitive storage devices due to their inherent advantages such as being lightweight, their ease of processing, and their high dielectric strength. Yet, their performance deteriorates significantly with increasing operating temperature, which falls short of emerging energy applications under harsh conditions. Here we demonstrate the sandwich-structured polymer nanocomposites with greatly improved energy densities, high power densities, and remarkable charge–discharge efficiencies that far exceed those of the existing polymer-based dielectrics at 150 °C, a temperature oriented toward electric vehicle applications. The development of polymer-based dielectric materials capable of high-temperature operation represents a key element in meeting the technological challenges and fulfilling the requirements of advanced electronics and electrical power systems. The demand for a new generation of high-temperature dielectric materials toward capacitive energy storage has been driven by the rise of high-power applications such as electric vehicles, aircraft, and pulsed power systems where the power electronics are exposed to elevated temperatures. Polymer dielectrics are characterized by being lightweight, and their scalability, mechanical flexibility, high dielectric strength, and great reliability, but they are limited to relatively low operating temperatures. The existing polymer nanocomposite-based dielectrics with a limited energy density at high temperatures also present a major barrier to achieving significant reductions in size and weight of energy devices. Here we report the sandwich structures as an efficient route to high-temperature dielectric polymer nanocomposites that simultaneously possess high dielectric constant and low dielectric loss. In contrast to the conventional single-layer configuration, the rationally designed sandwich-structured polymer nanocomposites are capable of integrating the complementary properties of spatially organized multicomponents in a synergistic fashion to raise dielectric constant, and subsequently greatly improve discharged energy densities while retaining low loss and high charge–discharge efficiency at elevated temperatures. At 150 °C and 200 MV m−1, an operating condition toward electric vehicle applications, the sandwich-structured polymer nanocomposites outperform the state-of-the-art polymer-based dielectrics in terms of energy density, power density, charge–discharge efficiency, and cyclability. The excellent dielectric and capacitive properties of the polymer nanocomposites may pave a way for widespread applications in modern electronics and power modules where harsh operating conditions are present.

High‐Performance Polymers Sandwiched with Chemical Vapor Deposited Hexagonal Boron Nitrides as Scalable High‐Temperature Dielectric Materials

Polymer dielectrics are the preferred materials of choice for power electronics and pulsed power applications. However, their relatively low operating temperatures significantly limit their uses in harsh-environment energy storage devices, e.g., automobile and aerospace power systems. Herein, hexagonal boron nitride (h-BN) films are prepared from chemical vapor deposition (CVD) and readily transferred onto polyetherimide (PEI) films. Greatly improved performance in terms of discharged energy density and charge-discharge efficiency is achieved in the PEI sandwiched with CVD-grown h-BN films at elevated temperatures when compared to neat PEI films and other high-temperature polymer and nanocomposite dielectrics. Notably, the h-BN-coated PEI films are capable of operating with >90% charge-discharge efficiencies and delivering high energy densities, i.e., 1.2 J cm-3 , even at a temperature close to the glass transition temperature of polymer (i.e., 217 °C) where pristine PEI almost fails. Outstanding cyclability and dielectric stability over a straight 55 000 charge-discharge cycles are demonstrated in the h-BN-coated PEI at high temperatures. The work demonstrates a general and scalable pathway to enable the high-temperature capacitive energy applications of a wide range of engineering polymers and also offers an efficient method for the synthesis and transfer of 2D nanomaterials at the scale demanded for applications.