Flavio Farroni

A physical-analytical model for a real-time local grip estimation of tyre rubber in sliding contact with road asperities

This paper deals with the frictional behaviour of a tyre tread elementary volume in sliding contact with road asperities. Friction is assumed to be composed of two main components: adhesion and deforming hysteresis. The target, which was fixed in collaboration with a motorsport racing team and with a tyre-manufacturing company, is to provide an estimation of local grip for online analyses and real-time simulations and to evaluate and predict adhesive and hysteretic frictional contributions arising at the interface between the tyre tread and the road. A way to approximate the asperities, based on rugosimetric analyses on a macroscale and a microscale, was introduced. The adhesive component of friction was estimated by means of a new approach based on two different models found in the literature, whose parameters were identified thanks to a wide experimental investigation previously carried out. The hysteretic component of friction was estimated by means of an energy balance taking into account the viscoelastic behaviour of rubber (which was characterized by means of appropriate dynamic mechanical analysis tests) and the internal stress–strain distribution (which was due to indentations of the road). The model results are finally shown and discussed, and the validation experimental procedure is described. The correct reproduction of the friction phenomenology and the model prediction capabilities are highlighted, making particular reference to the grip variability due to changes in the working conditions.

A combined use of phase plane and handling diagram method to study the influence of tyre and vehicle characteristics on stability

This paper deals with in-curve vehicle lateral behaviour and is aimed to find out which vehicle physical characteristics affect significantly its stability. Two different analytical methods, one numerical (phase plane) and the other graphical (handling diagram) are discussed. The numerical model refers to the complete quadricycle, while the graphical one refers to a bicycle model. Both models take into account lateral load transfers and nonlinear Pacejka tyre–road interactions. The influence of centre of mass longitudinal position, tyre cornering stiffness and front/rear roll stiffness ratio on vehicle stability are analysed. The presented results are in good agreement with theoretical expectations about the above parameters influence, and show how some physical characteristics behave as saddle-node bifurcation parameters.

TYRE - ROAD INTERACTION: EXPERIMENTAL INVESTIGATIONS ABOUT THE FRICTION COEFFICIENT DEPENDENCE ON CONTACT PRESSURE, ROAD ROUGHNESS, SLIDE VELOCITY AND TEMPERATURE

In this paper the results of an experimental activity carried out with the aim to investigate on the frictional behaviour of visco-elastic materials in sliding contact with road asperities is presented.Experiments are carried out using a prototype of pin on disk machine whose pin is constituted by a specimen of rubber coming from a commercial tyre while the disk may be in glass, marble or abrasive paper. Tests are performed both in dry and wet conditions.Roughness of the disk materials is evaluated by a tester and by a laser scan device. Temperature in proximity of the contact patch is measured by pyrometer pointed on the disk surface in the pin trailing edge, while room temperature is measured by a thermocouple. Sliding velocity is imposed by an inverter controlled motor driving the disk and measured by an incremental encoder. Vertical load is imposed applying calibrated weights on the pin and friction coefficients are measured acquiring the longitudinal forces signal by means of a load cell.As regards to the road roughness, the experimental results show a marked dependence with road Ra index.Dry and wet tests performed on different micro-roughness profiles (i.e. glass and marble) highlighted that friction coefficient in dry conditions is greater on smoother surfaces, while an opposite tendency is shown in wet conditions.Although affected by uncertainties the results confirm the dependence of friction on temperature, vertical load and track conditions.© 2012 ASME

A three-dimensional multibody tire model for research comfort and handling analysis as a structural framework for a multi-physical integrated system

A tire is an extremely integrated and multi-physical system. From only a mechanical point of view, tires are represented by highly composite multi-layered structures, consisting of a multitude of different materials, synthesized in peculiar rubber matrices, to optimize both the performance and the life cycle. During the tire motion, due to the multi-material thermodynamic interaction within the viscoelastic tire rubber matrix, the dynamic characteristics of a tire may alter considerably. In the following paper, the multibody research comfort and handling tire model is presented. The main purpose of the research comfort and handling tire is to constitute a completely physical carcass infrastructure to correctly transmit the generalized forces and torques from the wheel spindle to the contact patch. The physical model structure is represented by a three-dimensional array of interconnected nodes by means of tension and rotational stiffness and damper elements, attached to the rim modeled as a rigid body. Research comfort and handling tire model purpose is to constitute a structural physical infrastructure for the co-implementation of additional physical modules taking into account the modification of the tire structural properties with temperature, tread viscoelastic compound characteristics, and wear degradation. At the stage, the research comfort and handling tire discrete model has been validated through both static and dynamic shaker test procedures. Static test procedure adopts contact sensitive films for the contact patch estimation at different load and internal pressure conditions, meanwhile the specifically developed sel test regards the tire dynamic characterization purpose at the current stage. The validation of the tire normal interaction in both static and dynamic conditions provided constitutes a necessary development step to the integration of the tangential brush interaction model for studying the handling dynamics and to the analysis of the model response on the uneven surfaces.

Comparison of Modelling Tools for the Assessment of the Parameters of Driving Assistance Solutions

The main idea of the present work is to define the domain in which it is possible to adopt very simple models of vehicle dynamics for applications in the testing of Advanced Driver Assistance Systems (ADAS) in lieu of complex models. The aim is to reduce the computational burden, and consequently the computing time. In particular, in the paper, the performances of a very simple model of vehicle dynamics, the Single Track with linear tires, have been compared with those of a complex and complete model, with non-linear tires, included in a commercial software (IPG CarMaker). For sake of shortness, the comparison has been carried out focusing on the lateral dynamical behaviour, and consequently the testing of a Lane Keeping Assistant (LKA) system has been carried out. Of course both the vehicle dynamic models, and the ADAS system have been integrated in a common simulation environment (Simulink), and tested in the standard traffic scenarios defined in EuroNCAP test protocols.

Real Time Thermo Racing Tyre Model

New structure elements have been developed and implemented in the TRT thermo-dynamic tyre model. The updated model aims to provide a complete tool to study and understand all the phenomena concerning the tyre behaviour in thermal transient conditions, since all the elements constituting its structure are modelled. The computational cost, connected to a more complex model to manage, has been decreased by simplifying the mesh of the previous model version and, thus, by reducing the state vector length so making it suitable for real time analyses.

Gear Rattle Analysis Based on Wavelet Signal Decomposition

The “gear rattle” phenomenon is a research topic of great interest for the NVH (Noise, Vibration and Harshness) automotive sector, concerning driveline noise and vibrations coming from the manual gear boxes. It is due to the internal combustion engine variable torque producing impacts and rebounds, and consequently noise, between the teeth of the unloaded gear pairs of the gear box because of the unavoidable presence of backlashes.Discrete Wavelet Transform (DWT) is used to decompose the angular relative motion signal and the wavelet decomposition details are adopted to analyze the dynamic behaviour of gears under rattle conditions. The DWT has been chosen because it is a particularly suitable instrument to recognize discontinuities, such as jumps or instantaneous changes in the slope of the signals, due to their localization in the time domain. Wavelet analysis allows to characterize an event by the localization, the kind, and the amplitude of the event. This technique enables, moreover, to define new indices for metrics of gear rattle especially useful in order to conduct comparisons among different operative conditions. Some examples of application of the proposed technique are reported in the paper. The theoretical investigations regard comparative analysis with respect to the amplitude and to the frequency of speed fluctuations and to the gears lubrication regime.Copyright