Francesco Guido

Low stiffness tactile transducers based on AlN thin film and polyimide

In this paper, we propose a flexible piezoelectric MEMS transducer based on aluminum nitride thin film grown on polyimide soft substrate and developed for tactile sensing purposes. The proposed device consists of circular micro-cells, with a radius of 350 μm, made of polycrystalline c-axis textured AlN. The release of compressive stress by crystalline layers over polymer substrate allows an enhanced transduction response when the cell is patterned in circular dome-shaped geometries. The fabricated cells show an electromechanical response within the full scale range of 80 mN (≃200 kPa) both for dynamic and static load. The device is able to detect dynamic forces by exploiting both piezoelectric and flexoelectric capabilities of the aluminum nitride cells in a combined and synergistic sensing that occurs as voltage generation. No additional power supply is required to provide the electrical readout signals, making this technology suitable candidate when low power consumption is demanding. Moreover a capacit...

Flexible AlN flags for efficient wind energy harvesting at ultralow cut-in wind speed

Wind and fluid flow represent some of the most attractive renewable energy sources for addressing climate change, pollution and energy insecurity issues. Wind harvesting technologies, in particular, are the fastest-growing electric technologies in the world because of their efficiency and lower environmental impact with respect to traditional energy sources, despite exhibiting major drawbacks such as big infrastructure investment and environment invasiveness, producing high levels of noise and requiring the need of large areas for their installation. A single wind turbine can produce megawatts of power and they have the potential to cover the entire world’s energy demand in the next few years, but they have a technological limit in a cut-in wind speed of about 4 m s−1, below which the turbines do not operate, excluding them as an energy source for slow air flows. At the same time most of the wind available in the environment is below the turbines’ threshold speed. In this paper we show that small flags, made by piezoelectric thin film on flexible polymers and whose shape resembles the dry leaves of trees, can efficiently act as harvesters of energy from wind at extremely low speed, such as from a gentle blow or breath. We demonstrate that piezoelectricity on flexible polymers is achievable by depositing a thin film of piezoelectric aluminium nitride (AlN), sandwiched between metal electrodes with columnar grains coherent through the polycrystalline layers, on Kapton substrates. The prototype flags have a natural curling due to the release of the residual stress of the layers. While the curling is essential for the activation of the maximum flag oscillation, this system is so elastic and light that oscillations start at a cut-in flow speed of 0.4 m s−1, the lowest reported so far, with an open circuit peak to peak voltage of 40 mV. The voltage increases to 1.2 V when the flag is flattened and parallel to the fluid flow lines, with a generated power of 0.257 mW cm−3.

Nitride-Based Materials for Flexible MEMS Tactile and Flow Sensors in Robotics

The response to different force load ranges and actuation at low energies is of considerable interest for applications of compliant and flexible devices undergoing large deformations. We present a review of technological platforms based on nitride materials (aluminum nitride and silicon nitride) for the microfabrication of a class of flexible micro-electro-mechanical systems. The approach exploits the material stress differences among the constituent layers of nitride-based (AlN/Mo, SixNy/Si and AlN/polyimide) mechanical elements in order to create microstructures, such as upwardly-bent cantilever beams and bowed circular membranes. Piezoresistive properties of nichrome strain gauges and direct piezoelectric properties of aluminum nitride can be exploited for mechanical strain/stress detection. Applications in flow and tactile sensing for robotics are described.

Piezoelectric soft MEMS for tactile sensing and energy harvesting

Flexible piezoelectric heterostructures based on aluminium nitride (AIN) grown on a polymeric soft substrate are shown to be a powerful material system to produce soft and conformable MEMS. Here we report on two different devices based on soft AlN MEMS technology on top of Kapton substrates, such as tactile sensing for robotic applications and energy harvesters from vibrations and air flow. While extremely flexible, the Mo/AIN/Mostructure results to be crack-free even after the microfabrication procedure, peeling off from its rigid support and several cycles of bending. The fabricated tactile sensors exhibit a linear response as a function of pressure, while energy harvesting devices, structured as piezoelectric flexible cantilever, generate a voltage of about 20 mV under just a gentle breath.