Frank Thielmann

The Use of Inverse Phase Gas Chromatography to Measure the Surface Energy of Crystalline, Amorphous, and Recently Milled Lactose

AbstractPurpose. To assess differences in surface energy due to processing induced disorder and to understand whether the disorder dominated the surfaces of particles. Methods. Inverse gas chromatography was used to compare the surface energies of crystalline, amorphous, and ball milled lactose. Results. The milling process made ca 1% of the lactose amorphous, however the dispersive contribution to surface energy was 31.2, 37.1, and 41.6 mJ m−2 for crystalline, spray dried and milled lactose, respectively. A physical mixture of crystalline (99%) and amorphous (1%) material had a dispersive surface energy of 31.5 mJ m−2. Conclusion. Milling had made the surface energy similar to that of the amorphous material in a manner that was very different to a physical mixture of the same amorphous content. The milled material will have similar interfacial interactions to the 100% amorphous material.

Inverse Gas Chromatographic Method for Measuring the Dispersive Surface Energy Distribution for Particulates

Inverse gas chromatography (IGC) is a widely used method for determining the dispersive component of the surface energy (gamma s (d)) of particulate and fibrous solids. Such measurements are normally conducted at very low solute concentrations (infinite dilution), and they result in a single numerical value of gamma s (d) for homogeneous materials which exhibit Henrys Law adsorption behavior. However, many real solid surfaces are heterogeneous and this may be demonstrated by the nonlinear isotherms obtained at low solute surface coverages resulting in reported gamma s (d) values which are not unique. This paper presents a new method for determining of gamma s (d) distributions as a function of the solute surface coverage using adsorption isosteres for an homologous series of hydrocarbon adsorbates. gamma s (d) distributions reported here were successfully determined using two different solid materials (glass beads and alumina particles) up to typical surface coverages of approximately 10% and clearly show significant variations in gamma s (d) with solute surface coverage. The effects of sample aging and pretreatment also exhibited clear differences in the gamma s (d) distributions obtained. gamma s (d) was determined using both the Dorris-Gray and Schultz methods, with the Dorris-Gray method exhibiting a much lower experimental error. It was established that the errors associated with this statistical measurement of surface energy were strongly dependent on the quality of the experimental data sets obtained. R (2) for the linearity of fit of the retention data to the Dorris-Gray gamma s (d) analysis was found to be a valid criterion for predicting the robustness of gamma s (d) distributions obtained. Detailed discussions of other critical experimental and analysis factors relevant to this methodology, as well as the reproducibility of gamma s (d) profiles are also presented. This paper establishes that IGC can be used for determining the gamma s (d) distributions of particulate solids and is demonstrated that this method is very useful way for studying the surface energy heterogeneity of complex particulate solids.

The Influence of Lactose Pseudopolymorphic Form on Salbutamol Sulfate-Lactose Interactions in DPI Formulations

A series of 63- to 90-μm sieve-fractioned lactose pseudopolymorphs were investigated in terms of carrier functionality for dry powder inhaler (DPI) formulations. Stable α-anhydrous, α-monohydrate, and β-anhydrous were chosen as model pseudopolymorphs. In addition, the β-anhydrous was further purified to remove residual α-monohydrate content (β-treated). The carriers were investigated in terms of morphology, particle size, crystallinity, and surface energy using inverse gas chromatography. Furthermore, the lactose samples carrier performance was evaluated by studying the aerosolization efficiency of the model drug, micronized salbutamol sulfate, from drug–carrier blends using a next generation impactor (NGI). In general, the aerosol performance of drug from carrier followed the rank order α-monohydrate > β-anhydrous > β-treated > α-anhydrous. Significant difference in carrier size was observed, specifically with relation to the amount of fines (where a rank order of β-treated > β-anhydrous > α-monohydrate > α-anhydrous. No direct relationship between fine content and particle morphology was observed. In comparison, an inverse relationship between surface energy and aerosolization efficiency was found, where a plot of fine particle fraction (aerodynamic diameter < 4.46 μm) against total surface energy resulted in R2 = .977. Such observations are most likely due to increased particle carrier adhesion and reduced drug liberation during the aerosolization process, indicating surface chemistry (in this case due to the existence of different pseudopolymorphs) to play a dominating role in DPI systems.

The use of inverse phase gas chromatography to study the change of surface energy of amorphous lactose as a function of relative humidity and the processes of collapse and crystallisation

The purpose of this study was to assess the effect of relative humidity (RH) on the surface energy of amorphous lactose. Two samples of amorphous lactose were investigated; a spray dried 100% amorphous material and a ball milled sample of crystalline lactose. The milled sample had less than 1% amorphous content by mass, but on investigation at 0% RH, yielded surface energies comparable to those obtained from the 100% amorphous material, indicating that the surface was amorphous. The effect of increasing humidity was to reduce the dispersive surface energy of the two samples from 36.0 +/- 0.14 and 41.6 +/- 1.4 mJ m(-2) at 0% RH for the spray dried and milled samples respectively, to a value comparable to that obtained for the crystalline alpha-lactose monohydrate of 31.3 +/- 0.41 mJ m(-2). The change in surface energy due to water sorption was only reversible up to 20% RH; after exposure to higher RH values subsequent drying did not result in a return to the original surface energy of the amorphous form. This shows that the surface is reorganising as the glass transition temperature (Tg) is reduced, even though the sample has not collapsed or crystallised. It was possible to follow the collapse behaviour in the column with ease, using a number of different methods.

Determination of the Surface Energy Distributions of Different Processed Lactose

Particulate interactions between drug and lactose carrier in dry powder inhaler formulations are affected by the heterogenous energy distribution on the surface of the individual compounds. A new method based on Inverse Gas Chromatography at finite concentration is applied to study the energy heterogeneity of untreated, milled, and recrystallized lactose of similar particle size distribution. Energy distributions for the dispersive surface energy and the specific free energy of ethanol are obtained. Milling causes an increase in surface energy due to formation of amorphous regions. Untreated and recrystallized materials have similar surface energies at low surface coverages but show clear differences in energy distribution.

Effect of Milling on Particle Shape and Surface Energy Heterogeneity of Needle-Shaped Crystals

PurposeMilling and micronization of particles are routinely employed in the pharmaceutical industry to obtain small particles with desired particle size characteristics. The aim of this study is to demonstrate that particle shape is an important factor affecting the fracture mechanism in milling.MethodsNeedle-shaped crystals of the β polymorph of D-mannitol were prepared from recrystallization in water. A portion of the recrystallized materials was ball-milled. Unmilled and milled sieved fractions of recrystallized D-mannitol were analyzed by dynamic image analysis (DIA) and inverse gas chromatography (IGC) at finite concentration to explain the breakage/fracture behavior.ResultsIn the process of ball-milling, D-mannitol preferentially fractured along their shortest axis, exposing (011) plane with increased hydrophilicity and increased bounding rectangular aspect ratio. This is in contrary to attachment energy modeling which predicts a fracture mechanism across the (010) plane with increased hydrophobicity, and small change in particle shape.ConclusionsCrystal size, and more importantly, crystal shape and facet-specific mechanical properties, can dictate the fracture/cleavage behavior of organic crystalline materials. Thorough understanding of the crystal slip systems, combining attachment energy prediction with particle shape and surface characterization using DIA and IGC, are important in understanding fracture behavior of organic crystalline solids in milling and micronization.

Investigations on the Humidity-Induced Transformations of Salbutamol Sulphate Particles Coated with l-Leucine

PurposeThe crystallization and structural integrity of micron-sized inhalable salbutamol sulphate particles coated with l-leucine by different methods are investigated at different humidities. The influence of the l-leucine coating on the crystallization of salbutamol sulphate beneath the coating layer is explored.MethodsThe coated particles are prepared by an aerosol flow reactor method, the formation of the l-leucine coating being controlled by the saturation conditions of the l-leucine. The coating is formed by solute diffusion within a droplet and/or by vapour deposition of l-leucine. The powders are humidified at 0%, 44%, 65% and 75% of relative humidity and the changes in physical properties of the powders are investigated with dynamic vapour sorption analysis (DVS), a differential scanning calorimeter (DSC), and a scanning electron microscope (SEM).ResultsVisual observation show that all the coated particles preserve their structural integrity whereas uncoated salbutamol sulphate particles are unstable at 65% of relative humidity. The coating layer formed by diffusion performs best in terms of its physical stability against moisture and moisture-induced crystallization. The degree of crystallization of salbutamol in the as-prepared powders is within the range 24–35%. The maximum degree of crystallization after drying ranges from 55 to 73% when the salbutamol crystallizes with the aid of moisture. In addition to providing protection against moisture, the l-leucine coating also stabilizes the particle structure against heat at temperatures up to 250°C.ConclusionIn order to preserve good flowability together with good physical stability, the best coating would contain two l-leucine layers, the inner layer being formed by diffusion (physical stability) and the outer layer by vapour deposition (flowability).

Investigations on particle surface characteristics vs. dispersion behaviour of l-leucine coated carrier-free inhalable powders

Aerosol microparticles of salbutamol sulphate are gas-phase coated with an amino acid L-leucine. Depending of the saturated state of L-leucine, the coating is formed by the surface diffusion of L-leucine molecules within a droplet or by the physical vapour deposition (PVD) of L-leucine or by the combination thereof. The PVD coated particles showed excellent aerosolization characteristics in a carrier-free powder delivery from an inhaler. The aerosolization of the fine powders is compared with surface energy parameters analysed by inverse gas chromatography (IGC). The dispersion testing is conducted by a Inhalation Simulator using a fast inhalation profile with inhalation flow rate of 67 l min(-1). It is found that the powder emission is affected by the morphology, surface roughness (asperity size and density) of the particles and acidity of particle surface. The latter affects the dispersion and dose repeatability of fine powder in a case if L-leucine content is high enough. However, there is no direct correlation between dispersive surface energies and aerosolization performances of the powders. Crucial factors for the improved aerosolization rely weakly on surface acid-base properties but strongly on particle morphology and fine-scale surface roughness.

The Use of Organic Vapor Sorption to Determine Low Levels of Amorphous Content in Processed Pharmaceutical Powders

ABSTRACT Organic dynamic vapor sorption (organic-DVS) was used to characterize amorphous content in known amorphous-crystalline mixtures of lactose and salbutamol sulfate. N-octane was chosen as an apolar probe and measurements were carried out by exposing mixtures of each sample to partial pressures 0–90% p/p0. A linear relationship between amorphous content and n-octane partial pressure was observed for both lactose and salbutamol sulfate with R2 values of 0.992 and 0.999, respectively. In addition, the influence of sequential mechanical processing in a ball mill on the amorphous content in crystalline lactose was investigated. Cumulative milling times resulted in an exponential increase in amorphous content (using the linear relationship obtained for lactose), with a maximum amorphous content of 14% being induced after 60 min milling. In comparison, analysis of the 60 min mill time samples after exposure to 85% relative humidity suggested 0.00% amorphous content.

Gravimetric Method for in Vitro Calibration of Skin Hydration Measurements

A novel method for in vitro calibration of skin hydration measurements is presented. The method combines gravimetric and electrical measurements and reveals an exponential dependency of measured electrical susceptance to absolute water content in the epidermal stratum corneum. The results also show that absorption of water into the stratum corneum exhibits three different phases with significant differences in absorption time constant. These phases probably correspond to bound, loosely bound, and bulk water.