Frederick A. Costello

Low-temperature thermal control for a lunar base

The generic problem of rejecting low- to moderate-temperature heat from space facilities located in a hot thermal sink environment is studied, and the example of a lunar base located near the equator is described. The effective thermal sink temperature is often above or near nominal room temperature. A three heat pump assisted thermal bus concept appears to be the most viable as they are the least sensitive to environmental conditions. Weight estimates are also developed for each of the five thermal control concepts studied: (1) 149kg/kW for a central thermal loop with unitary heat pumps; (2) 133 kg/kW for a conventional bus connected to large, central heat pumps at the radiator; (3) 134 kg/kW for a central, dual loop heat pump concept; (4) 95 kg/kW for the selective field-of-view radiator; and (5) 126 kg/kW for the regolith concept.

SINFAC simulation of a high-power hybrid CPL

The systems improved numerical fluids analysis code (SINFAC) was used to model a high-power hybrid capillary-pumped loop. A comparison was made between the simulation results and actual experimental test data for the mechanical-pump-assist mode of operation. The hybrid capillary-pumped loop consisted of a capillary-pumped loop with a mechanical pump in the liquid return line with a bypass value so that the system could be operated either as a capillary-only loop or a series hybrid loop. Excellent agreement was obtained between numerical and experimental data.

Advanced thermal-control systems as applied to future NASA spacecraft

It is pointed out that active thermal control systems can theoretically provide a more isothermal spacecraft at less power and weight than required by conventional passive systems. The present paper is concerned with a study of the advantages, with respect to weight and power savings, which can be achieved by using active thermal control systems in future NASA spacecraft. In the study, a prototype NASA spacecraft, based on the Upper Atmosphere Research Satellite (UARS), is considered. In order to represent thermal requirements of future spacecraft, the UARS requirements were modified for the prototype, which was called AEOS (advanced earth-orbiting spacecraft). Five types of active thermal-control systems were considered. The results which can be obtained with the different thermal-control systems are compared.

An improved method for computing radiant-interchange factors with corner-node modeling

Placing the thermal nodes at the corners of the radiation surfaces results in greater thermal-model accuracy for a given number of nodes, as compared to the more common practice of placing the thermal nodes at the center of the radiation surfaces. Placing the thermal nodes at the corners does, however, require greater computation time if the surfaces are subdivided such that they surround the corner nodes. In this paper the accuracy of subdividing is compared to the accuracy of allocating to the corner nodes the convective and radiative factors as computed by the center-node method. The comparison shows that, for a given number of nodes, the two methods have nearly the same accuracy, provided good modeling practice is followed in both bases.

Fatigue Testing of Corrugated and Teflon Hoses

Single and two-phase heat transport systems for the thermal control of large space facilities require fluid lines that traverse joints and either rotate or move in some other manner. Flexible hoses are being considered as one means of traversing these joints. To test the resilience of flexible hoses to bending stress, a test assembly was constructed to determine the number of flexing cycles the hoses could withstand before losing their ability to maintain a constant pressure. Corrugated metal hoses and Teflon hoses were tested at different pressures with nitrogen gas. The metal hoses had lives ranging from 30,000 to 100,000 flexing cycles. But, even after 400,000 cycles, the Teflon hoses remained essentially intact, though some leakage in the convoluted Teflon is noted.