Fuchen Hou

Simultaneously increasing the magnetization and coercivity of bulk nanocomposite magnets via severe plastic deformation

In general, there is a trade-off between magnetization and coercivity in nanocomposite magnets. Here, we demonstrate a simultaneous enhancement of both the magnetization and coercivity in bulk α-Fe/Nd2Fe14B nanocomposite magnets prepared via a severe plastic deformation (SPD) compared with thermally annealed magnets. The enhanced magnetization results from a high fraction (>30%) of α-Fe phase induced by SPD, while the increase in coercivity from 4.6 to 7.2 kOe is attributed to an enhancement in domain wall pinning strength. This study shows an increase in energy product is possible in the nanocomposite magnets for a large inclusion of soft-magnetic phase.

Novel Bimorphological Anisotropic Bulk Nanocomposite Materials with High Energy Products

Nanostructuring of magnetically hard and soft materials is fascinating for exploring next-generation ultrastrong permanent magnets with less expensive rare-earth elements. However, the resulting hard/soft nanocomposites often exhibit random crystallographic orientations and monomorphological equiaxed grains, leading to inferior magnetic performances compared to corresponding pure rare-earth magnets. This study describes the first fabrication of a novel bimorphological anisotropic bulk nanocomposite using a multistep deformation approach, which consists of oriented hard-phase SmCo rod-shaped grains and soft-phase Fe(Co) equiaxed grains with a high fraction (≈28 wt%) and small size (≈10 nm). The nanocomposite exhibits a record-high energy product (28 MGOe) for this class of bulk materials with less rare-earth elements and outperforms, for the first time, the corresponding pure rare-earth magnet with 58% enhancement in energy product. These findings open up the door to moving from a pure permanent-magnet system to a stronger nanocomposite system at lower costs.