Fusong Yuan

Computer-aided design of tooth preparations for automated development of fixed prosthodontics

BACKGROUND This paper introduces a method to digitally design a virtual model of a tooth preparation of the mandibular first molar, by using the commercial three-dimensional (3D) computer-aided design software packages Geomagic and Imageware, and using the model as an input to automatic tooth preparing system. METHODS The procedure included acquisition of 3D data from dentate casts and digital modeling of the shape of the tooth preparation components, such as the margin, occlusal surface, and axial surface. The completed model data were stored as stereolithography (STL) files, which were used in a tooth preparation system to help to plan the trajectory. Meanwhile, the required mathematical models in the design process were introduced. RESULTS The method was used to make an individualized tooth preparation of the mandibular first molar. The entire process took 15min. DISCUSSION Using the method presented, a straightforward 3D shape of a full crown can be obtained to meet clinical needs prior to tooth preparation.

Preliminary experiments of a miniature robotic system for tooth ablation using ultra-short pulsed lasers

As a preliminary step to achieve a long-term goal of developing an automatic dental preparation system for clinical operations, we design and build a miniature robotic system which can manipulate a laser beam to move in three dimensional spaces to remove hard tissue from a target tooth. The dental preparation requires the robotic system to own high accuracy, high ablation speed and small size. A 2D galvanometer scanners module is integrated to meet the requirement of a high moving speed of the laser focus. A closed-loop system based on a miniature-sized voice-coil motor and a grating ruler are developed to realize the accurate control of the focus. The overall size of the developed prototype is 108mm×56mm×43mm, which is small enough to be used in close proximity to a patients mouth. The prototype has been tested by using two different kinds of laser generators, i.e., a nanosecond laser and a picosecond laser. The experiment results show that the robotic system can provide high moving speed of 1000mm/s with good shape accuracy. From the results, we found that nanosecond laser beam can be controlled to ablate zirconia and aluminum, but not suitable to ablate tooth because of tissue carbonization. By selecting suitable parameters of the picosecond laser generator, a target tooth could be ablated to produce a cylinder shape without carbonization. Limitations of the prototype are identified according to the experiment results.

Evaluation of the Quantitative Accuracy of 3D Reconstruction of Edentulous Jaw Models with Jaw Relation Based on Reference Point System Alignment

Objectives To apply contact measurement and reference point system (RPS) alignment techniques to establish a method for 3D reconstruction of the edentulous jaw models with centric relation and to quantitatively evaluate its accuracy. Methods Upper and lower edentulous jaw models were clinically prepared, 10 pairs of resin cylinders with same size were adhered to axial surfaces of upper and lower models. The occlusal bases and the upper and lower jaw models were installed in the centric relation position. Faro Edge 1.8m was used to directly obtain center points of the base surface of the cylinders (contact method). Activity 880 dental scanner was used to obtain 3D data of the cylinders and the center points were fitted (fitting method). 3 pairs of center points were used to align the virtual model to centric relation. An observation coordinate system was interactively established. The straight-line distances in the X (horizontal left/right), Y (horizontal anterior/posterior), and Z (vertical) between the remaining 7 pairs of center points derived from contact method and fitting method were measured respectively and analyzed using a paired t-test. Results The differences of the straight-line distances of the remaining 7 pairs of center points between the two methods were X: 0.074 ± 0.107 mm, Y: 0.168 ± 0.176 mm, and Z: −0.003± 0.155 mm. The results of paired t-test were X and Z: p >0.05, Y: p <0.05. Conclusion By using contact measurement and the reference point system alignment technique, highly accurate reconstruction of the vertical distance and centric relation of a digital edentulous jaw model can be achieved, which meets the design and manufacturing requirements of the complete dentures. The error of horizontal anterior/posterior jaw relation was relatively large.

Evaluation of the accuracy of a common regional registration method for three-dimensional reconstruction of edentulous jaw relation by a 7-axis three-dimensional measuring system

This study was to design a method to quantitatively evaluate three-dimensional (3D) reconstruction accuracy of spatial relationship of dental models based on a 7-axis contact 3D measuring system, and to evaluate the accuracy of a common regional registration method for edentulous jaw relation reconstruction. 3D surface data of edentulous dental casts with 10 positioning cylinders and wax occlusion rims of five patients were obtained using a dental scanner. The jaw relation was reconstructed using the common regional registration in the Geomagic software. Measurements were obtained for line length, vertical distance and horizontal distance between centric points from two sources with upper jaw model base plane as a reference plane. The statistical description of measurement data was done. x ± s of line length, vertical distance and horizontal distance between the center points of each data set were 0.107 ± 0.354, 0.076 ± 0.576 and 0.108 ± 0.530 mm, respectively. Data was analyzed using the paired samples t-test and one-way analysis of variance. Paired t-test results of each patient and one-way analysis of variance for the five patients showed no significant differences (P>0.05). Using the Faro Edge system and standardized positioning cylinders, quantitative evaluation of the 3D reconstruction accuracy of edentulous jaw relation was workable. And results of common regional registration method met clinical requirements.

Prediction of aesthetic reconstruction effects in edentulous patients

The aim of the study is to establish a virtual prediction method to predict aesthetic reconstruction effects in edentulous patients. The facial soft tissue surface data before and after wearing complete dentures of ten edentulous patients were acquired with a facial Three-dimension scanner. Then, the two sets of scanned data were entered into the same coordinate system. Manual interaction was performed to extract the external boundary of the perioral appearance deformation area, and the proportional relationships of key facial anatomical features were measured. A virtual prediction software module was developed based on back-propagation neural networks and a Laplacian deformation algorithm. Virtual prediction of the aesthetic reconstruction effects in the overall appearance of the lower third of the face was performed in 10 edentulous patients. The mean accuracy of the virtual predictions was approximately 0.769 ± 0.205 mm, and there were statistically significant differences between the 10 patients (p < 0.05). The scope of the changes in facial appearance of edentulous patients was smaller than the scope of the lower third of the face. This method can achieve the virtual prediction of soft tissue appearance in the lower third of the face after wearing complete dentures to an extent.

An automatic tooth preparation technique: A preliminary study

The aim of this study is to validate the feasibility and accuracy of a new automatic tooth preparation technique in dental healthcare. An automatic tooth preparation robotic device with three-dimensional motion planning software was developed, which controlled an ultra-short pulse laser (USPL) beam (wavelength 1,064 nm, pulse width 15 ps, output power 30 W, and repeat frequency rate 100 kHz) to complete the tooth preparation process. A total of 15 freshly extracted human intact first molars were collected and fixed into a phantom head, and the target preparation shapes of these molars were designed using customised computer-aided design (CAD) software. The accuracy of tooth preparation was evaluated using the Geomagic Studio and Imageware software, and the preparing time of each tooth was recorded. Compared with the target preparation shape, the average shape error of the 15 prepared molars was 0.05–0.17 mm, the preparation depth error of the occlusal surface was approximately 0.097 mm, and the error of the convergence angle was approximately 1.0°. The average preparation time was 17 minutes. These results validated the accuracy and feasibility of the automatic tooth preparation technique.

Comparative Evaluation of the Artefacts Index of Dental Materials on Two-Dimensional Cone-beam Computed Tomography.

The aim of the study was to propose the artefact index on cone-beam computed tomography (CBCT) images of clinical prosthodontics materials, and to compare the effect of the artefacts on CBCT image clarity of normal oral tissues. Seven spheres of different materials were secured on the centre of a resin baseboard, respectively, and four human molars in vitro were placed at 10 mm front, back, left and right of the sphere. The board was scanned using CBCT with the same setting. 10 tomographic images from each of the seven data sets with clear artefacts was selected. The grayscale measuring tool of Photoshop software was used to measure the grayscale (G0) within the boundary of tomographic image and the grayscales of the streaky artefacts that were 1 mm and 20 mm outside the circular boundary (G1 and G2). The arc length, L1, of the circular boundary with artefacts was measured; the circumference, L2, was calculated. The artefact index, A, was determined as (G1/G0) × 0.5 + (G2/G1) × 0.4 + (L2/L1) × 0.1. The artefact index A can comprehensively represent the effect of artefacts on CBCT image clarity for oral tissue.

Efficacy Evaluation of a non-contact automatic articulating paper dispenser in controlling articulating paper microbial contamination

This study is to quantitatively evaluate the efficacy of using a non-contact automatic articulating paper dispenser for reducing microbial articulating paper contamination. Articulating papers in four-handed mode, non-four-handed mode, and via an automatic articulating paper dispenser were evaluated. An adenosine triphosphate bioluminescence assay was used to quantitatively measure the relative light unit (RLU) values of the rest unused articulating papers in the same package to detect contamination at 4 time points, and triplicate examinations were performed for all three methods. The RLUs were recorded, compared, and evaluated. For four-handed mode (n = 36), the RLUs at the four time points were 2.44, 32.89, 37.89, and 27.22, with a satisfactory rate of 94%. The RLUs for non-four-handed mode (n = 36) were 2.22, 286.44, 299.44, and 493.56, with a satisfactory rate of 36%. The RLUs for using the automatic dispenser (n = 36) were all 0 with a satisfactory rate of 100%. The satisfactory rates were significantly different among three methods. No significant differences were observed in the satisfactory rates for the four time points samples. Contact by gloved hands can cause severe biological contamination of articulating paper. However, by using standard four-handed mode or a non-contact automatic articulating paper dispenser, contamination can be controlled.

Custom fabrication of try-in wax complete denture

Purpose The use of removable complete dentures is a selectable restorative procedure for edentulous patients. To improve the fabrication quality and efficiency of removable complete dentures, this paper aims to introduce a new method to fabricate customized wax complete dentures with additive manufacturing. This process uses complementary digital technologies, and allows faster and better manufacture of complete dentures. Design/methodology/approach In the study, a dental scanner was used to obtain surface data from edentulous casts and rims made by the dentist. A parameterized three-dimensional graphic database of artificial teeth was pre-established. Specialized computer-aided design software was used to set up the artificial dentition and design the esthetic gingiva and base plate. A selective laser sintering machine was used to transfer the data from stereolithography files into a wax base plate with location holes for each artificial tooth. Findings Under this method, a set of wax base plates with 28 location holes available for the placement of the artificial teeth were designed and fabricated within 6 h. The try-in wax dentures fitted the patient’s mouth well, besides occlusion relationships. Then, the occlusion relationships can be adjusted manually to achieve a balanced centric occlusion. Originality/value This method can be used to design and fabricate wax try-in removable complete dentures semi-automatically and rapidly; however, the algorithm for the occlusion contact design needs to be improved.

Digital modeling technology for full dental crown tooth preparation

A dental defect is one of the most common oral diseases, and it often requires a full crown restoration. In this clinical operation, the dentist must manually prepare the affected tooth for the full crown so that it has a convergence angle between 4° and 10°, no undercuts, and uniform and even shoulder widths and depths using a high speed diamond bur in the patient׳s mouth within one hour, which is a difficult task that requires visual-manual operation. The quality of the tooth preparation has an important effect on the success rate of the subsequent prosthodontic treatment. This study involved research into digital modeling technology for full dental crown tooth preparation. First, the margin line of the tooth preparation was designed using a semi-automatic interactive process. Second, the inserting direction was automatically computed. Then, the characteristic parameters and the constraints on the tooth preparation were defined for the model. Next, the shoulder and axial surface of the tooth preparation were formed using parametric modeling. Finally, the implicit surface of a radial basis function was used to construct the tooth preparation׳s occlusal surface. The experimental results verified that the method of digital modeling for full crown preparation proposed in this study can quickly and accurately implement personalized designs of various parameters, such as the shoulder width and the convergence angle; it provides a digital design tool for full crown preparation.