G. G. Sotelo

Tests on a Superconductor Linear Magnetic Bearing of a Full-Scale MagLev Vehicle

A full-scale MagLev vehicle prototype has been developed by the team of the Laboratory for Applied Superconductivity from the Federal University of Rio de Janeiro. This vehicle is named MagLev-Cobra (cobra means snake in Portuguese), because it is composed by several modules and its motion in curves resembles the movement of a snake. The suspension technology proposed for this vehicle is the levitation of bulk superconductors above a rail made with Nd-Fe-B magnets and steel. The main advantages of the MagLev-Cobra vehicle are low energy consumption, negligible noise emission, curvature radius of 45 meters and capability to ascend ramps of 15%. These properties allow the vehicle to be perfectly adjusted to big cities layout and to be constructed along roads and rivers. One of the most important parts of this project is the superconductor linear magnetic bearing (SLMB) development for the MagLev. In this work, some new results of the SLMB are presented. Measurements of the vertical levitation force of the SLMB and the effect of the flux creep on this force are presented. Also, some tests were made to investigate the influence of the load variation on the levitation force and the SLMB levitation gap. Finally, some tests were made to measure the levitation force and torque in the cryostat for an angular displacement between it and the magnetic guideway. These tests simulate the vehicle operation in real conditions.

Magnetic Bearing Sets for a Flywheel System

This paper presents a magnetic bearing set developed to work in a flywheel energy storage system. The bearing set is composed of a permanent magnetic bearing (PMB) and a superconducting magnetic bearing (SMB). A new configuration of a PMB having Nd-Fe-B magnet rings and a back yoke is proposed and compared with an existing one. Finite element method (FEM) simulations were used to design two different PMB configurations. Measurement results of axial and radial forces were carried out in zero field cooling (ZFC) and field cooling (FC) processes in two SMB topologies. These measured force results are presented and discussed in order to discover which configuration is more promising for the proposed application.

Flywheel Energy Storage System Description and Tests

This paper presents test results of a flywheel energy storage system (FESS) prototype. The bearing system is composed of a superconducting magnetic thrust bearing (SMB) and a permanent magnet bearing (PMB). The SMB was built with Nd-Fe-B magnet and YBCO superconducting blocks. The PMB has the function of positioning radially the switched reluctance machine (SRM) used as motor/generator and reduce the load over the SMB. The SRM drive is responsible to convert electrical into mechanical energy, and vice versa. The prototype still operates at low speeds, but the dynamical simulations of the SRM drive showed that the system can work at high speed, supplying the required energy during disturbances. In the tests performed with the FESS prototype, the system took or delivered energy from/to the grid when requested.

Optimization of a Linear Superconducting Levitation System

The Laboratory for Applied Superconductivity of the Federal University of Rio de Janeiro (LASUP) has been developing a superconducting magnetic levitation urban train named MagLev-Cobra. It is a kind of light rail vehicle where the conventional wheel-rail track is substituted by a rail of Ne-Fe-B magnets and carbon steel interacting with superconductor bulks installed in the vehicle to promote levitation. The main cost of this levitation system is the magnetic rail. Therefore, any improvement in the shape and configuration of magnets and iron has a significant budgetary impact. In this paper, the optimizations carried out with the feasible direction interior point algorithm, extensive search, and genetic algorithm of magnetic rails are presented. The objective is to find the geometry that minimizes the total cost, for a given levitation force, considering some practical restrictions. The levitation force restriction is calculated using a finite-element method. During the optimization process, the superconductor null permeability model is used. Finally, the results are checked with the Bean model and verified experimentally. Measurements of the levitation force and the field mapped over the magnetic rails are presented. Significant reduction of soft and hard ferromagnetic materials was reached.

Halbach array superconducting magnetic bearing for a flywheel energy storage system

In order to develop a new magnetic bearing set for a flywheel energy storage prototype, it was designed and simulated some configurations of Permanent Magnetic Bearings (PMB) and Superconducting Magnetic Bearings (SMB). The bearings were assembled with Nd-Fe-B permanent magnets and the simulations were carried out with the Finite Element Method (FEM). The PMB was designed to reduce the load on SMB and provide radial positioning of the whole set. SMB were designed with YBCO superconductors and an assembly of permanent magnets. Several configurations of permanent magnets were simulated, trying to maximize the magnetic flux gradient in direction orthogonal to the movement and flux density in the surface of the superconductors. Early experiments have shown an increasing stiffness and levitation force with increasing field gradient and intensity. It was also a goal to reduce the stray field outside the bearing. The levitation force of the SMB using a flux shapers configuration was measured and compared with FEM simulation, showing very good agreement. The simulation of a SMB using Halbach array configuration shows that it increases the levitation force and reduces the stray field.

Experimental and Theoretical Levitation Forces in a Superconducting Bearing for a Real-Scale Maglev System

A numerical model based on the critical-state approximation and on a magnetic-energy minimization procedure is presented to simulate the levitation of a system composed of two isolated infinitely long superconductors levitating over permanent-magnet guideways. Three different sets of magnetic guideways are simulated and compared with experimental tests of a linear superconducting magnetic bearing for a prototype of a real magnetic levitation vehicle. In spite of the complexity of the permanent-magnet guideway design, the model serves as a first approach to calculate the vertical levitation force of these superconducting bearings. The measured and calculated force results validate the model applied to study these systems, in addition to some limitations caused by simplifications considered in the theoretical model.

Experiments in a real scale maglev vehicle prototype

A Brazilian real scale magnetically levitated transport system prototype is under development at the Federal University of Rio de Janeiro. To test this system a 180 m long line has been projected and it will be concluded by the end of 2010. A superconducting linear bearing (SLB) is used to replace the wheels of a conventional train. High temperature superconductor bulks placed inside cryostats attached to the vehicle and a magnetic rail composes the SLB. To choose the magnetic rail for the test line three different rails, selected in a previous simulation work, were built and tested. They are composed by Nd-Fe-B and steel, arranged in a flux concentrator topology. The magnetic flux density for those magnetic rails was mapped. Also, the levitation force between those rails and the superconductor cryostat, for several cooling gaps, were measured to select the best rail geometry to be used in the real scale line. The SLB allows building a light vehicle with distributed load, silent and high energy efficient. The proposed vehicle is composed of four modules with just 1.5 m of length each one and it can transport up to 24 passengers. The test line having two curves with 45 m radius and a 15% acclivity ramp is also presented.

Voltage sags compensation using a superconducting flywheel energy storage system

This paper presents a voltage sag compensator, which uses a flywheel energy storage system with superconducting magnetic axial thrust bearing (SMB) and a permanent magnet radial bearing (PMB). The SMB was built with Nd-Fe-B magnet and YBCO superconducting blocks, refrigerated with liquid Nitrogen. The magnets are assembled with magnetic flux shapers in order to increase the levitation force and the stiffness. The radial PMB is used to positioning the vertically arranged switched reluctance machine (SRM) used as motor/generator. Simulations of the power electronics and SRM show that the system can work up to 30,000 rpm supplying the required energy during disturbances.

A Full Scale Superconducting Magnetic Levitation (MagLev) Vehicle Operational Line

This paper describes the construction and main components of a full-scale superconducting magnetic levitation vehicle. The prototype, comprising four 1.5-m-long wagons, will travel a short test line of 200 meters, connecting two buildings inside the campus of the Federal University of Rio de Janeiro. The efforts to implement this technology started thirteen years ago with a small-scale prototype in an attempt to prove the concept. The second step was the construction of a functional prototype that could levitate more than one Ton. The actual stage of this project is the construction of an operational prototype mentioned above, designed to transport up to 24 passengers. This work has been reported in several previous editions of the ASC conference. New details about the elevated test line, the permanent magnetic (Nd-Fe-B) guideways, the cryostats with YBCO high critical temperature superconductors, the energy conditioning, the linear induction motor and its regenerative braking, as well as the automatic supply system of liquid nitrogen will be presented in the proposed paper. Tests with this operational prototype demonstrate the technology feasibility.

Tests With One Module of the Brazilian Maglev-Cobra Vehicle

Approximately a decade ago, superconducting maglev train prototypes started to be developed. Researchers from China, Germany, and Brazil have built prototypes carrying people based on superconducting levitation technology. The Brazilian MagLev project, named MagLev-Cobra, started in 2000 with a small-scale prototype that was concluded in 2006. After that, efforts toward a full-scale test vehicle for 30 passengers began. This vehicle will be composed of 4 modules, each one 1.5 m long, with six levitation cryostats and a linear induction motor. The first module and 12 m of test track are already constructed and this paper will describe the following tests: air gap as a function of load, temporal air gap stability, linear motor traction force, and vehicle acceleration. The paper will also describe the construction details of module, linear motor, and the rail.