G.H. Wu

Interfacial properties and impact toughness of dendritic hexamethylenetetramine functionalized carbon fiber with varying chain lengths

In order to understand the effects of chain length on the interfacial adhesion of PAN-based carbon fiber (CF)/epoxy composites, dendritic hexamethylenetetramine (HMTA) was functionalized on carbon fibers through quaternary ammonium salt reaction using alkyl dihalide of varying chain length [Cl(CH2)nCl, n = 2, 6 and 12]. Fourier transform infrared spectroscopy (FTIR), Raman spectra and X-ray photoelectron spectroscopy (XPS) confirmed the successful grafting of dendritic HMTA and alkyl dihalide. AFM images showed that dendritic HMTA modified CF surfaces enhanced roughness, and this effect was more pronounced with increasing alkyl dihalide chain length. The results of dynamic contact angle (DCA) and interfacial shear strength (IFSS) demonstrated that the surface energy and interfacial adhesion increased and then decreased with the chain length of alkyl dihalide. The tensile strength and impact roughness of the composites enhanced as the alkyl dihalide chain length grew. Moreover, the reinforcing and toughening mechanisms were also discussed.

Interfacially reinforced carbon fiber/epoxy composites by grafting melamine onto carbon fibers in supercritical methanol

Melamine used as a coupling agent was functionalized onto a carbon fiber (CF) surface in supercritical methanol to improve the interfacial properties of CF reinforced epoxy composites. Fourier transform infrared spectroscopy (FTIR), Raman spectra and X-ray photo electron spectroscopy (XPS) confirmed the successful grafting of melamine molecules onto the fiber surface. Scanning electron microscopy (SEM) images showed that melamine was grafted onto the CF surface uniformly and the surface roughness was enhanced obviously. Dynamic contact angle analysis (DCA) revealed the significant improvement in the surface energy and wettability. Compared with the untreated CF composites, the interfacial shear strength (IFSS) and inter-laminar shear strength (ILSS) of composites after melamine modification increased by 41.3% and 36.4%, respectively. The impact properties were also improved significantly. In addition, the reinforcing and toughening mechanisms were also discussed. Meanwhile, supercritical treatment did not decrease the single filament tensile strength obviously.

Interfacial properties and thermo-oxidative stability of carbon fiber reinforced methylphenylsilicone resin composites modified with polyhedral oligomeric silsesquioxanes in the interphase

The grafting of trisilanolphenyl-polyhedral oligomeric silsesquioxanes (trisilanolphenyl-POSS) onto carbon fibers (CFs) was achieved using toluene-2,4-diisocyanate (TDI) as the bridging agent. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) confirmed the successful modification of trisilanolphenyl-POSS. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) images showed that trisilanolphenyl-POSS nanoparticles were grafted uniformly onto the surface of CFs and the surface roughness increased significantly. The results of dynamic contact angle (DCA) measurements demonstrated an improvement in the surface energy and wettability that related to the increased polarity of the obtained hybrid fibers (CF-g-POSS). The effects of trisilanolphenyl-POSS grafting on the interfacial, impact, and heat-resistant properties of methylphenylsilicone resin (MPSR) composites were also studied. The interlaminar shear strength (ILSS) and impact resistance of methylphenylsilicone resin (MPSR) composites after POSS modification were improved significantly with increasing amplitudes of 41.91% and 28.65%, respectively. Moreover, the interfacial reinforcing and toughening mechanisms of composites have also been discussed. In addition, the thermal oxygen aging experiments indicated a remarkable improvement in the heat oxidation resistance by the introduction of trisilanolphenyl-POSS in the interphase. Meanwhile, the grafting processes do not decrease fiber tensile strength (TS).

Preparation and properties of carbon nanotube/carbon fiber hybrid reinforcement by a two-step aryl diazonium reaction

Raw carbon nanotube (CNT)/carbon fiber (CF) hybrids were achieved through a two-step aryl diazonium reaction in mild, eco-friendly conditions. Raman spectra, Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) confirmed the grafting of CNT onto the CF surface. The surface topography and surface free energy of the modified CFs were examined by scanning electron microscopy (SEM), transmission electron microscope (TEM) and dynamic contact angle (DCA) tests, respectively. The resulting CNT/CF hybrid formed a strong chemical bond between the fiber and matrix and enhanced the surface wettability of the modified CFs. The interfacial shear strength (IFSS) of the CNT/CF hybrid reinforced composites increased by 104% compared with that of the untreated CFs. Moreover, the mechanical properties of the CNT/CF hybrid showed a slight improvement after modification.

Processing and characterization of ZnO nanowire-grown PBO fibers with simultaneously enhanced interfacial and atomic oxygen resistance properties

The surface of poly(p-phenylene benzobisoxazole) (PBO) fibers was modified by Zinc oxide nanowires (ZnO NWs) using a mild hydrothermal method to enhance the interfacial properties of PBO fiber/epoxy composites. A functionalization technique was developed to improve the bonding between the PBO fiber and ZnO NWs and was validated by X-ray photoelectron spectroscopy (XPS). Energy dispersive spectrometry (EDS), X-ray diffractometry (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), atomic force microscopy (AFM), wettability testing and single fiber tensile testing were performed to characterize the hybrid fibers. The quantitative relationships between the process parameters (solution concentration ratio and growth time), structure and interfacial shear strength (IFSS) of ZnO NW-grown PBO fibers were systematically investigated. Moreover, the possible interfacial property enhancing reasons were explored. Experimental testing showed that the ZnO NWs interphase developed here offered a significant increase in the IFSS (increased by 50.7%) without degrading the base fiber. It was also shown for the first time that dense ZnO NWs could serve as barriers to protect the PBO fiber underneath from atomic oxygen (AO) erosion, which resulted in their potential applications.

Controlled growth of silver nanoparticles on carbon fibers for reinforcement of both tensile and interfacial strength

Metal nanoparticles are commonly used for surface modification in fiber reinforced polymer composites because of their large specific surface area and electronic, magnetic and other related properties. In this study, morphology-controllable silver nanoparticles (Ag NPs) were deposited on a carbon fiber surface via a facile and green electro-chemical deposition method in the presence of poly(vinylpyrrolidone) (PVP). It was found that the presence of PVP and its molar ratio (in terms of repeating unit) relative to silver nitrate both played important roles in determining the geometric shape and size of the Ag NPs. Interestingly, electro-chemical deposition of Ag NPs improved both the tensile strength of the carbon single fiber and the interfacial property of the carbon fiber/epoxy composite by as much as 57.2% and 27.2%, respectively. Moreover, the Ag NPs-loaded carbon fibers exhibited superior electrical conductivity, which was a 2-fold enhancement as compared with that of the virgin carbon fibers. It meant that the Ag NPs-loaded carbon fibers could be used as ideal reinforcement materials for advanced aerospace systems.

Improvements in interfacial and heat-resistant properties of carbon fiber/methylphenylsilicone resins composites by incorporating silica-coated multi-walled carbon nanotubes

Abstract The multi-scale reinforcement and interfacial strengthening on carbon fiber (CF)-reinforced methylphenylsilicone resin (MPSR) composites by adding silica-coated multi-walled carbon nanotubes (SiO2-CNTs) were investigated. SiO2-CNT has been successfully prepared via the hydrolysis of tetraethoxysilane in the presence of acid-oxidized multi-walled carbon nanotubes. Transmission electron microscopy, X-ray diffraction, and Fourier Transform infrared spectroscopy were carried out to examine the functional groups and structures of CNTs. Then, SiO2-CNT was incorporated into MPSR matrix to prepare CF/MPSR-based composites by the compression molding method. The effects of the introduced SiO2-CNT on the interfacial, impact, and heat-resistant properties of CF/MPSR composites were evaluated by short-beam bend method, impact test, and thermal oxygen aging experiments, respectively. Experimental results revealed that the CF/MPSR composites reinforced with 0.5 wt% SiO2-CNT showed a significant increase 34.53% in the interlaminar shear strength (ILSS) and 20.10% in impact properties. Moreover, the heat-resistant properties of composites were enhanced significantly by adding SiO2-CNT hybrid nanoparticles. These enhancements are mainly attributed to the improved matrix performance resulted from the molecular-level dispersion of SiO2-CNT in MPSR matrix and the strong interfacial adhesion between SiO2-CNT and matrix resin, which are beneficial to improve the mechanical stress transfer from MPSR matrix to CFs reinforcement and alleviate stress concentrations.

Mechanical properties of carbon fiber composites modified with nano-SiO2 in the interphase

The performance of carbon fibers-reinforced composites is dependent to a great extent on the properties of fiber–matrix interface. To improve the interfacial properties in carbon fibers/epoxy composites, nano-SiO2 particles were introduced to the surface of carbon fibers by sizing treatment. Atomic force microscope (AFM) results showed that nano-SiO2 particles had been introduced on the surface of carbon fibers and increase the surface roughness of carbon fibers. X-ray photoelectron spectroscopy (XPS) showed that nano-SiO2 particles increased the content of oxygen-containing groups on carbon fibers surface. Single fiber pull-out test (IFSS) and short-beam bending test (ILSS) results showed that the IFSS and ILSS of carbon fibers/epoxy composites could obtain 30.8 and 10.6% improvement compared with the composites without nano-SiO2, respectively, when the nano-SiO2 content was 1 wt % in sizing agents. Impact test of carbon fibers/epoxy composites treated by nano-SiO2 containing sizing showed higher absorption energy than that of carbon fibers/epoxy composites treated by sizing agent without nano-SiO2. Scanning electron microscopy (SEM) of impact fracture surface showed that the interfacial adhesion between fibers and matrix was improved after nano-SiO2-modified sizing treatment. Dynamic mechanical thermal analysis (DMTA) showed that the introduction of nano-SiO2 to carbon fibers surface effectively improved the storage modulus of carbon fibers/epoxy.

Interfacial improvement of carbon fiber-reinforced methylphenylsilicone resin composites with sizing agent containing functionalized carbon nanotubes

A liquid sizing agent containing multiwall carbon nanotubes (MWCNTs) was prepared for carbon fiber (CF) reinforced methylphenylsilicone resin (MPSR) composite applications. In order to improve the dispersion of MWCNTs in the sizing agent and interfacial adhesion between CF and MPSR, MWCNTs and CF were functioned by the chemical modification with tetraethylenepentamine (TEPA) used as a MPSR curing agents. The CF before and after the sizing treatment-reinforced MPSR composites were prepared by a compression molding method. The microstructures, interfacial properties, and impact toughness of CF were systematically investigated. Experimental results revealed that a thin layer of MPSR coating containing functionalized MWCNTs (MWCNT-TEPA) was uniformly grafted onto the surface of CF. The sized CF-reinforced MPSR composite showed simultaneously remarkable enhancement in the interlaminar shear strength and impact toughness. Meanwhile, the tensile strength of CF had no obvious decrease after sizing treatment. In addition, the interfacial reinforcing and toughening mechanisms were also discussed. We believe that the facile and effective method in preparing multifunctional fibers provides a novel interface design strategy of carbon fiber composites for different applications.

Residual microstructure associated with impact crater in Ti-6Al-4V meshes reinforced 5A06Al alloy matrix composite.

In this paper, TC4(m)/5A06Al composite was hypervelocity impacted by 2024 aluminium projectile with the diameter of 2mm and with the impact velocity of 3.5 km/s. The residual microstructure was observed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HREM). The TC4-Al interface before impact was composed of TiAl(3) phase and Ti(3)Al phase. Near the pithead, separation of TC4 fibers and Al matrix occurred along the impact direction. Around the middle of the crater, TC4 fibers were sheared into several sections. Near the bottom of crater, adiabatic shear band (ASB) occurred in TC4 fiber, while the angle between shear plane and cross section was 45°. The crack propagated along TC4-Ti(3)Al interface during impact and some Ti(3)Al phase at the TC4-Al interface transformed to amorphous with few nanocrystals after hypervelocity impact.