G.V. Prasad Reddy

An extensive 3D dislocation dynamics investigation of stage-I fatigue crack propagation

Stage-I fatigue crack propagation is investigated using 3D discrete dislocation dynamics (DD) simulations. Slip-based propagation mechanisms and the role of the pre-existing slip band on the crack path are emphasized. Stage-I crack growth is found to be compatible with successive decohesion of the persistent slip band/matrix interface rather than a mere effect of plastic irreversibility. Corresponding crack tip slip displacement magnitude and the associated crack growth rate are evaluated quantitatively at various tip distances from the grain boundary. This shows that grain boundaries systematically amplify slip dispersion ahead of the crack tip and consequently, slow down the stage-I crack growth rate. The results help in developing an original crack propagation model, accounting for the boundary effects relevant to polycrystals. The crack growth trend is then evaluated from calculations of the energy changes due to crack length increments. It is shown that the crack necessarily propagates by increments smaller than 10 nm.

Influence of Secondary Cyclic Hardening on the Low Cycle Fatigue Behavior of Nitrogen Alloyed 316LN Stainless Steel

In this article, the occurrence of secondary cyclic hardening (SCH) and its effect on high-temperature cyclic deformation and fatigue life of 316LN Stainless steel are presented. SCH is found to result from planar slip mode of deformation and enhance the degree of hardening over and above that resulted from dynamic strain aging. The occurrence of SCH is strongly governed by the applied strain amplitude, test temperature, and the nitrogen content in the 316LN SS. Under certain test conditions, SCH is noticed to decrease the low cycle fatigue life with the increasing nitrogen content.

Assessment of fatigue response of thermally aged reduced activation ferritic-martensitic steel based on finite element analysis

Abstract In the present investigation, effect of thermal ageing on low cycle fatigue (LCF) behaviour of Reduced Activation Ferritic Martensitic steel has been assessed by finite element analysis. The steel was thermally aged at 873 K for 3000 hour. Low cycle fatigue tests were carried out on both the as-received and thermally aged material at strain rate of 3×10−3 s−1 at 823 K, over strain amplitudes in the range of ± 0.25 to ± 0.8%. Continuous cyclic softening till final failure, except for initial few cycles especially at relatively lower strain amplitudes, was observed in both the material conditions. Thermal ageing resulted in marginally higher cyclic stress response accompanied by lower fatigue life. The differences in fatigue responses have been attributed to the coarsening of precipitates on thermal ageing. Finite element analysis has been carried out considering combined isotropic and kinematic hardening as material model to estimate the effect of thermal ageing on the response of material under LCF loading. Thermal ageing was found to decrease both the isotropic and kinematic hardening with appreciable effect on isotropic hardening. The predicted cyclic stress response and hysteresis loops were found to be in good agreement with the experimental data. The LCF life of the steel has been estimated based on the hysteresis energy approach.

The effect of the location of stage-I fatigue crack across the persistent slip band on its growth rate – A 3D dislocation dynamics study

Abstract A 3D dislocation dynamics study to ascertain the probable path of stage-I fatigue crack propagation across the persistent slip band (PSB) in austenitic stainless steel is presented. Cyclic plasticity and the resulting crack tip slip displacement (CTSD) are evaluated for cracks of varying length introduced at PSB-center and at two PSB-matrix interfaces. CTSD attains high value at either of the two interfaces irrespective of the proximity of crack front to the grain boundary. Further, a difference in microcrack propagation rate is also observed among the two interfaces. The present results assert microcrack propagation preferrentially along one of the two PSB-matrix interfaces rather than at the PSB-center. A pre-existing PSB dislocation structure localises the cyclic slip for crack lengths up to approximately half of the grain depth for an applied strain range of 2 × 10−4.

Advanced Materials for Indian Future Nuclear Energy Systems

Development of materials with enhanced high temperature mechanical properties is vital for Indian future nuclear energy programme. Indian efforts towards the development of nitrogen enhanced 316LN SS structural steel and 9Cr-ODS fuel cladding steel for fast reactor, and reduced activation ferritic-martensitic (RAFM) steel for blanket module of fusion reactor are described.