Gianluca Cicala

Composites Based on Natural Fibre Fabrics

In the latest years industry is attempting to decrease the dependence on petroleum based fuels and products due to the increased environmental consciousness. This is leading to the need to investigate environmentally friendly, sustainable materials to replace existing ones. The tremendous increase of production and use of plastics in every sector of our life lead to huge plastic wastes. Disposal problems, as well as strong regulations and criteria for cleaner and safer environment, have directed great part of the scientific research toward ecocomposite materials. Among the different types of eco-composites those which contain natural fibers (NF) and natural polymers have a key role. Since few years polymeric biodegradable matrices have appeared as commercial products, however their high price represents the main restriction to wide usage. Currently the most viable way toward ecofriendly composites is the use of natural fibres as reinforcement. Natural fibres represent a traditional class of renewable materials which, nowadays, are experiencing a great revival. In the latest years there have been many researches developed in the field of natural fibre reinforced plastics (Bledzki & Gassan, 1999). Most of them are based on the study of the mechanical properties of composites reinforced with short fibers. The components obtained therefore are mostly used to produce non-structural parts for the automotive industry such as covers, car doors panels and car roofs ( Magurno, 1999, John at al., 2008) (Fig.1,2).

Effects of novel reactive toughening agent on thermal stability of epoxy resin

A reactive amino-ended toughener was blended with different commercial epoxy resins namely, diglycidyl ether of bisphenol A, diglycidyl ether of bisphenol F, diglycidyl p-aminophenol and 1,5-naphthalenediamine as curing agent. The toughener was an aromatic amino-ended copolyethersulphone (coPES):poly(ether-sulphone)–poly(etherether-sulphone). The effect of the toughener on the thermal decomposition and char oxidation behaviour of the epoxy resins was studied by the simultaneous differential thermal analysis and thermogravimetric techniques. The glass transition temperature (Tg) as well as characteristic parameters of decomposition, initial decomposition temperature (Ti) and temperature at maximum degradation rate (Tm), in both inert and oxidative environments, were determined in order to verify the influence of toughener on the thermal degradation of the different epoxy systems. It was observed that the presence of coPES maintains the high level thermal stability of the resin and that the glass transition temperature increase with the toughener percentage.

Thermal and thermo-oxidative degradations of poly(2,6-dimethyl- 1,4-phenylene oxide) (PPO)/copoly(aryl ether sulfone) P(ESES-co-EES) block copolymers: a kinetic study

The thermal degradation of a series of three novel ABA block copolymers of different molar mass (Mn), were the block A is a poly(2,6-dimethyl-1,4-phenylene oxide) (PPO), while the block B is a random copoly(aryl ether sulfone) P(ESES-co-EES), was studied in both inert (flowing nitrogen) and oxidative (static air) atmospheres, to investigate the effects of Mn of the central block on the thermal stability. Copolymers were synthesized with a two step method: in the first stage, a linking molecule is selectively attached as end group to the P(ESES-co-EES) which reacts in the second step with the phenolic hydroxyl group of PPO. Degradations were carried out into a thermobalance, in the scanning mode, at various heating rates, and the characteristic parameters of thermal stability, namely initial decomposition temperature (Ti) and the activation energy (Ea) of degradation, of the various copolymers were determined. Both Ti and degradation Ea values increased exponentially as a function of Mn of copolymers. The results were discussed and interpreted.

Thermal characterization of a series of lignin-based polypropylene blends

Polypropylene (PP), due to its chemical stability, is considered one of the main responsible of the increasing amount of plastic wastes on earth. To overcome this problem and to reduce the dependence of oil feedstocks, the use of lignocellulosics as fillers or reinforcements in thermoplastic materials has been increasing enormously in the last decades. In the present work, Liquid Wood (a mixture of cellulose, hemp, fax and lignin) was used to prepare, by mechanical mixing followed by thermal extrusion, blends of various PP/Liquid Wood ratios. Differential scanning calorimetry and thermogravimetric analysis experiments were performed in order to verify whether and how much the composition of the blends affects the thermal properties of the obtained compounds. Both calorimetric and thermogravimetric results indicate that the application of PP as a matrix does not limit the processing temperature of Liquid Wood, which may lead to a perfect marketable composite from these components. The addition of Liquid Wood also resulted in enhanced mechanical properties for the PP/Liquid Wood blends.

Thermomechanical properties and morphology of blends of a novel thermoplastic copolymer and epoxy-resin

The present paper is about a study on the effects on thermomechanical properties of an epoxy resin system blended with an amine ended PES:PEES (polyethersulphone-polyetherethersulphone) copolymer. Four different epoxy systems, each containing different amounts of toughening agent, were fully characterised in terms of morphology, viscoelastic properties and fracture resistance. Moisture resistance of the systems was investigated. Morphologies varying from particulate, for low thermoplastic content, to phase inverted, for higher thermoplastic content, were obtained. The effect of observed morphologies on viscoelastic properties in the solid state was studied by means of D.M.T.A. (Dynamic Mechanic Thermal Analysis) in a bend mode configuration. An increase in toughness with an increase of thermoplastic amount was observed.

Dumbbell-shaped polyhedral oligomeric silsesquioxanes/polystyrene nanocomposites: The influence of the bridge rigidity on the resistance to thermal degradation

A comparative study concerning the resistance to the thermal degradation of polystyrene-based nanocomposites loaded with five novel aromatic dumbbell-shaped polyhedral oligomeric silsesquioxanes was carried out in dynamic heating conditions. The fillers were formed by two identical silicon cages R7(SiO1.5)8 (R = isobutyl) linked to several aromatic bridges (Ar, Ar–Ar, Ar–O–Ar, Ar–S–Ar and Ar–SO2–Ar) where Ar = p-C6H4. Nanocomposites were prepared by in situ polymerization of styrene in the presence of 5% of appropriate polyhedral oligomeric silsesquioxanes. The actual filler content in the products obtained, which was checked by 1H NMR spectroscopy, resulted in all cases slightly higher than that in starting mixtures. Glass transition temperature (Tg) was determined by differential scanning calorimetry. Thermogravimetric (TG) and differential thermogravimetric (DTG) analysis were carried out in both flowing nitrogen and static air atmosphere, and temperatures at 5% mass loss (T5%) were determined to investigate the resistance to the thermal degradation. The results obtained were compared with each other and discussed. The resistance to the thermal degradation showed modest increments in respect to neat polystyrene, differently from analogous nanocomposites containing as fillers aliphatic bridged polyhedral oligomeric silsesquioxanes, as supported by scanning electron microscopy measurements which evidenced polyhedral oligomeric silsesquioxanes auto-aggregation phenomena. This behaviour was interpreted as due to the rigidity of polyhedral oligomeric silsesquioxanes aromatic bridges, which leads to low miscibility between filler and polymeric matrix.

Photoactivity of hierarchically nanostructured ZnO–PES fibre mats for water treatments

A brush-like ZnO nanorods shell is grown by Chemical Bath Deposition on electrospun Zn(Ac)2 doped polyethersulfone fibres. The obtained mats are water resistant and photocatalytically active, thus resulting suitable for applications in water purification. The used procedure is simple, cost-effective and scalable to large volumes. The use of supported ZnO nanostructures onto fibrous mats paves the way to easily reusable photocatalyst that benefits the high surface area of nanostructures and limits the drawbacks associated to the use of nanoparticles and nanopowders (i.e. water turbidity, irradiation efficiency and photocatalyst recover), thus resulting suitable for use in membrane technology.

Green Composites Based on Blends of Polypropylene with Liquid Wood Reinforced with Hemp Fibers: Thermomechanical Properties and the Effect of Recycling Cycles

Green composites from polypropylene and lignin-based natural material were manufactured using a melt extrusion process. The lignin-based material used was the so called “liquid wood”. The PP/“Liquid Wood” blends were extruded with “liquid wood” content varying from 20 wt % to 80 wt %. The blends were thoroughly characterized by flexural, impact, and dynamic mechanical testing. The addition of the Liquid Wood resulted in a great improvement in terms of both the flexural modulus and strength but, on the other hand, a reduction of the impact strength was observed. For one blend composition, the composites reinforced with hemp fibers were also studied. The addition of hemp allowed us to further improve the mechanical properties. The composite with 20 wt % of hemp, subjected to up to three recycling cycles, showed good mechanical property retention and thermal stability after recycling.

Engineering thermoplastics for additive manufacturing: a critical perspective with experimental evidence to support functional applications

Background Among additive manufacturing techniques, the filament-based technique involves what is referred to as fused deposition modeling (FDM). FDM materials are currently limited to a selected number of polymers. The present study focused on investigating the potential of using high-end engineering polymers in FDM. In addition, a critical review of the materials available on the market compared with those studied here was completed. Methods Different engineering thermoplastics, ranging from industrial grade polycarbonates to novel polyetheretherketones (PEEKs), were processed by FDM. Prior to this, for innovative filaments based on PEEK, extrusion processing was carried out. Mechanical properties (i.e., tensile and flexural) were investigated for each extruded material. An industrial-type FDM machine (Stratasys Fortus® 400 mc) was used to fully characterize the effect of printing parameters on the mechanical properties of polycarbonate. The obtained properties were compared with samples obtained by injection molding. Finally, FDM samples made of PEEK were also characterized and compared with those obtained by injection molding. Results The effect of raster to raster air gap and raster angle on tensile and flexural properties of printed PC was evidenced; the potential of PEEK filaments, as novel FDM material, was highlighted in comparison to state of the art materials. Conclusions Comparison with injection molded parts allowed to better understand FDM potential for functional applications. The study discussed pros and cons of the different materials. Finally, the development of novel PEEK filaments achieved important results offering a novel solution to the market when high mechanical and thermal properties are required.

Comparison of Ultem 9085 Used in Fused Deposition Modelling (FDM) with Polytherimide Blends

Polyetherimide (PEI) blends modified by either polycarbonate (PC) or polyethylene terephthalate glycol-modified (PETG) were prepared. The latter modifier (PETG) was an industrial grade widely used for fused deposition modelling (FDM) printing. PEI blends were compared to Ultem 9085, which is the standard PEI grade for FDM printing in advanced applications. All the blends were thoroughly characterized in terms of their rheological, morphological, thermomechanical and tensile properties. Ultem 9085 showed improved rheology for processing over standard PEI. PEI/PC blends with 10 wt % of modifier developed here closely matched the viscosity behavior of Ultem 9085. On the other hand, the blends with low PC content (i.e., less than 20 wt %) outperformed Ultem 9085 in terms of thermal and tensile properties. When PETG was added, similar tensile properties to Ultem 9085 were found. The immiscibility for PC contents higher than 20 wt % deteriorated the tensile properties, making it less attractive for applications, although melt viscosity decreased further for increasing PC contents.