Giulio Munz

Characterization of tannery wastewater and biomass in a membrane bioreactor using respirometric analysis.

Respirometric techniques and an activated sludge model (ASM) were applied for the characterization of tannery wastewater and biomass in a pilot plant membrane bioreactor (MBR) operating at high sludge age. The traditional respirometric tests and the IWA-ASM1 were modified to take into account the specific operating conditions, the solid-liquid separation technology and the wastewater complexity. As a result the wastewater biodegradable COD was fractionated into four components: readily biodegradable, rapidly hydrolysable, slowly hydrolysable and inorganic (due to the presence of reduced sulphur compounds). The kinetic and stoichiometric parameters of the biomass (heterotrophic and nitrifying) were estimated through the integration of model simulations and respirometric tests results. In particular the ammonium and nitrite-oxidizing biomasses were separately characterized: the growth kinetics of ammonium and nitrite-oxidizing bacteria resulted noticeably lower than the traditional reference values (mu(max,AOB)=0.25d(-1)e mu(max,NOB)=0.23d(-1) at 20 degrees C, respectively). The ASM was finally used to confirm that the results of the wastewater and biomass characterization allow to properly simulate the mixed liquor suspended solids in the MBR pilot plant and the COD concentration in the effluent.

Process efficiency and microbial monitoring in MBR (membrane bioreactor) and CASP (conventional activated sludge process) treatment of tannery wastewater

In this study a pilot-scale membrane bioreactor (MBR) and a conventional activated sludge plant (CASP), treating the same tannery wastewaters and in the same operating conditions, have been compared in order to evaluate the overall treatment efficiency, the presence and distribution of Gram negative bacteria and the kinetics of nitrifying bacteria. Process efficiency was evaluated in terms of organic and nitrogen compounds: the MBR showed a higher COD removal (+4%) and a more stable and complete nitrification. The Gram negative bacteria were detected by fluorescent in situ hybridization (FISH) with phylogenetic probes monitoring of alpha-, beta- and gamma-Proteobacteria, of the main ammonia-oxidizing bacteria (AOB) and nitrite-oxidizing bacteria of the Nitrobacter and Nitrospira genera. The results showed that the main differences between the two sludges were: the higher abundance of alpha- and gamma-Proteobacteria in the MBR bioreactor and the presence of AOB aggregates only on the surfaces of MBR flocs. Finally, the titrimetric (pH-stat, DO-stat) tests showed similar values of the kinetic parameters of the nitrifiers both in MBR and CASP sludge.

A modified Activated Sludge Model to estimate solids production at low and high solids retention time.

In this paper, a modified version of the IWA-ASM1 model capable of correctly simulating the production of solids over a wide range of solids retention time (SRT) is presented. The parameters of the modified model have been estimated by integrating the results of respirometric and titrimetric tests with those of studies conducted on pilot scale plants that treat industrial wastewaters of differing characteristics. On the basis of the experimental results and their subsequent processing, it appears that the production of solids may be satisfactorily estimated using the modified model in which fractions X(P) and X(I) are supposed to be hydrolysable with a first-order kinetic. In the cases that were examined, the constant of the aforementioned kinetics was estimated to be k(i)=0.012 d(-1) and k(i)=0.014 d(-1), for tannery and textile wastewater respectively. A reliable calibration of the parameter k(i) was possible when data relative to the experiment conducted in the pilot plants for no less than 60 d and in conditions of complete solid retention was utilized.

The role of tannins in conventional and membrane treatment of tannery wastewater.

The role that tannins play in tannery wastewater treatment has been evaluated employing a pilot Membrane Bioreactor (MBR) plant and a full scale Conventional Activated Sludge Process (CASP) plant conducted in parallel. The proposed methodology has established the preliminary use of respirometry to examine the biodegradability of a selection of commercial products (synthetic and natural tannins); the subsequent analysis, by means of spectrophotometric reading and RP-IPC (Reverse-Phase Ion-Pair) liquid chromatography, estimates the concentrations of natural tannins and naphthalenesulfonic tanning agents in the influent and effluent samples. The results show that a consistent percentage of the Total Organic Carbon (TOC) in the effluent of the biological phase of the plants is attributable to the presence of natural and synthetic (Sulfonated Naphthalene-Formaldehyde Condensates, SNFC) tannins (17% and 14% respectively). The titrimetric tests that were aimed at evaluating the levels of inhibition on the nitrifying biomass samples did not allow a direct inhibiting effect to be associated with the concentration levels of the tannin in the effluent. Nonetheless, the reduced specific growth rates of ammonium and nitrite oxidising bacteria imply that a strong environmental pressure is present, if not necessarily due to the concentration of tannins, due to the wastewater as a whole. The differences that have emerged by comparing the two technologies (CASP and MBR), in regards to the role that tannins play in terms of biodegradability, did not appear to be significant.

Sulphide oxidation to elemental sulphur in a membrane bioreactor: performance and characterization of the selected microbial sulphur-oxidizing community.

In leather tanning industrial areas sulphide management represents a major problem. However, biological sulphide oxidation to sulphur represents a convenient solution to this problem. Elemental sulphur is easy to separate and the process is highly efficient in terms of energy consumption and effluent quality. As the oxidation process is performed by specialized bacteria, selection of an appropriate microbial community is fundamental for obtaining a good yield. Sulphur oxidizing bacteria (SOB) represent a wide-ranging and highly diversified group of microorganisms with the capability of oxidizing reduced sulphur compounds. Therefore, it is useful to select new microbes that are able to perform this process efficiently. For this purpose, an experimental membrane bioreactor for sulphide oxidation was set up, and the selected microbial community was characterized by constructing 16S rRNA gene libraries and subsequent screening of clones. Fluorescence in situ hybridization (FISH) was then used to assess the relative abundance of different bacterial groups. Sulphide oxidation to elemental sulphur proceeded in an efficient (up to 79% conversion) and stable way in the bioreactor. Both analysis of clone libraries and FISH experiments revealed that the dominant operational taxonomic unit (OTU) in the bioreactor was constituted by Gammaproteobacteria belonging to the Halothiobacillaceae family. FISH performed with the specifically designed probe tios_434 demonstrated that this OTU constituted 90.6+/-1.3% of the bacterial community. Smaller fractions were represented by bacteria belonging to the classes Betaproteobacteria, Alphaproteobacteria, Deltaproteobacteria, Clostridia, Mollicutes, Sphingobacteria, Bacteroidetes and Chlorobia. Phylogenetic analysis revealed that clone sequences from the dominant OTU formed a stable clade (here called the TIOS44 cluster), within the Halothiobacillaceae family, with sequences from many organisms that have not yet been validly described. The data indicated that bacteria belonging to the TIOS44 cluster were responsible for the oxidation process.

Factors affecting the growth rates of ammonium and nitrite oxidizing bacteria

The maximum specific growth rates of both ammonium oxidizing bacteria (AOB) and nitrite oxidizing bacteria (NOB) were investigated under varying aerobic solids retention time (SRT(a)) and in the presence/absence of anoxic (alternating) conditions. Two bench SBRs, reactor R1 and R2, were run in parallel for 150d. Reactor R1 was operated in aerobic conditions while R2 operated in alternating anoxic/aerobic conditions. The feed (synthetic wastewater), temperature, hydraulic retention time and mixing were identical in both reactors. The SRT(a) in both reactors was, sequentially, set at four values: 5, 4, 3 and 2d. Kinetic tests with the biomasses from both reactors were carried out to estimate the maximum specific growth rates (μ(max)) at each tested SRT(a) and decay rates, in both aerobic and anoxic conditions. The kinetic parameters of nitrifier were estimated through the calibration of a two step nitrification-denitrification activated sludge model. The results point to a slightly higher μ(max,AOB) and μ(max,NOB) in alternating conditions, while both μ(max,AOB) and μ(max,NOB) were shown not to vary in the tested range of SRT(a) (from 2 to 5d) at 20°C. They were relatively high when compared to literature data: 1.05d(-1)<μ(max,AOB)<1.4d(-1) and 0.91d(-1)<μ(max,NOB)<1.31d(-1). The decay coefficients of both AOB and NOB were much higher in aerobic (from 0.22d(-1) to 0.28d(-1)) than in anoxic (0.04d(-1) to 0.16d(-1)) conditions both in R1 and R2, which explained the higher nitrification rates observed in the alternating reactor.

Modeling the decay of ammonium oxidizing bacteria

A bench-scale sequencing batch reactor was used to study factors affecting the endogenous decay of the ammonium oxidizing biomass (AOB) in different operating conditions. AOB decay was very sensitive to oxygen concentration, and increased up to 0.4 d(-1) for oxygen concentration of 7 mg O(2) L(-1). The decay in anaerobic conditions was shown to be very low (0.03 d(-1)) when compared to literature data. The effect of nitrite and nitrate on AOB decay was also studied. The correlation was quite weak suggesting that both nitrate and nitrite absence had little impact on decay which is contrary to what is typically assumed in some of the existing process models. A simple expression for the decay of AOB was proposed, calibrated and validated using the results of batch kinetic tests and of the continuous sequencing batch reactor monitoring.

Biomass accumulation modelling in a highly loaded biotrickling filter for hydrogen sulphide removal

A pilot scale test on a biotrickling filter packed with polyurethane foam cubes was carried out for 110 d at high volumetric mass load (up to 280 g m(bed)(-3) h(-1)) with the aim of studying the accumulation of solids in the treatment of H(2)S. Removal rate up to 245 g m(bed)(-3) h(-1) was obtained; however, an accumulation of gypsum, elemental sulphur and, above all, inert biomass was identified as the cause of an increased pressure drop over the long term. A mathematical model was applied and calibrated with the experimental results to describe the accumulation of biomass. The model was capable of describing the accumulation of solids and, corresponding to a solids retention time of 50 d, the observed yield resulted in 0.07 g of solids produced g(-1) H(2)S removed. Respirometric tests showed that heterotrophic activity is inhibited at low pH (pH < 2.3), and the contribution to biomass removal through decay was negligible.

Monitoring biological sulphide oxidation processes using combined respirometric and titrimetric techniques.

The application of respirometric and titrimetric techniques to evaluate kinetic parameters and stoichiometry of the sulphide-oxidising biomass is a new promising approach for biotechnological sulphide oxidation process monitoring. It was possible to estimate the yield coefficients of each oxidation step of sulphide to elemental sulphur and to sulphate using respirometric tests, while evaluating the behaviour of the biomass in endogenous conditions. Furthermore, it was demonstrated how the combined application of titrimetric and respirometric techniques enabled the monitoring of sulphur and sulphate formation as a function of the environmental conditions. This approach provided valuable information of the biological sulphide oxidation processes and preliminary results may be used as a starting point for the formulation and use of a mathematical model.

Effect of extended famine conditions on aerobic granular sludge stability in the treatment of brewery wastewater

Results obtained from three aerobic granular sludge reactors treating brewery wastewater are presented. Reactors were operated for 60d days in each of the two periods under different cycle duration: (Period I) short 6h cycle, and (Period II) long 12h cycle. Organic loading rates (OLR) varying from 0.7kgCODm-3d-1 to 4.1kgCODm-3d-1 were tested. During Period I, granules successfully developed in all reactors, however, results revealed that the feast and famine periods were not balanced and the granular structure deteriorated and became irregular. During Period II at decreased 12h cycle time, granules were observed to develop again with superior structural stability compared to the short 6h cycle time, suggesting that a longer starvation phase enhanced production of proteinaceous EPS. Overall, the extended famine conditions encouraged granule stability, likely because long starvation period favours bacteria capable of storage of energy compounds.