Gong Fa Li

Optimization of Production Procedure in Iron and Steel Enterprise for Green Manufacturing

Green manufacturing is an effective way of realizing the sustainable development strategy. From the view of evolution of production chain and goods value, energy-saving, cleaner production and green manufacturing of iron and steel industry is discussed and the importance of system optimization of steel manufacturing process is stressed. Connotation of green manufacturing for the iron and steel was explained, the function of steel production process for green manufacturing was discussed and the content system of implementation of green manufacturing for the iron and steel enterprise was established. Finally the steel production process was optimized. The function of iron and steel manufacturing procedure are broaden-manufacturing function of steel product, function of energy conversion and function of waste recycling, which will enhance enterprise’s competitiveness and sustainability.

Study on EHL Film Thickness of Non-Rectangular Section Vane Seal

The sealing contact pressure is critical in determining the film thickness of elastohydrodynamic lubrication (EHL) on the seal. Contact pressure in sealing surface of non-rectangular section vane seal was obtained via FEA, and the polynomial equation of the contact pressure distribution was fitted with regression analysis. Therefore, the numerical model for the EHL film thickness can be developed and solved. Typical results of film thickness distribution and frictional force for the vane seal at room temperature were obtained. The EHL film thickness distributions follow the variation of the related contact pressure, and the sliding speed is also significant on the average film thickness and the hydrodynamic friction.

Temperature Field and Its Influencing Factors of Heavy Rail during Quenching

Heat-treatment was emphasized for its important role to qualify the products of heavy rail, and induction quenching was one of the widely used heating process methods. The temperature field of U71Mn heavy rail during the quenching process and various kinds of factors that may influence temperature field to be distributed were simulated by the FEM software. The result shows that the main factors that influence the way that temperature field was distributed were how long the heating and keeping warm time were, and the value of the pressure of wind when cooing the steel, the difference of which would directly influence the results of the heat treatment of heavy rail. It is significantly valuable for the choice of relevant parameters for the heat treatment of U71Mn heavy rail.

Nonlinear Analysis of Rotary Sealing Performance of Rubber O-Ring

The two-dimensional O-ring seal nonlinear axisymmetric finite element model are established which is used for swinging hydraulic cylinder. Some factors influencing rubber O-ring sealing performance were taken into account, such as rotating shaft diameter, O-ring seal section diameter. The results indicate that when medium pressure is zero, the two factors influence Von Mises and maximum contact stress of sealing face greatly. Under medium pressure (P=10Mpa), the two factors have a little influence to Von Mises and maximum contact stress.

Influence of Working Lining Parameters on Stress Field of Ladle Composite Construction Body

The ladle is an important equipment of the metallurgical industry. Distribution of thermomechanical stress in linings has an essential influence on its life, and the size of its life-span influences the economic benefits of the iron and steel enterprise directly. Two-dimensional model of ladle based on law of finite element method is built, and the influence of thermal conductivity, thermal expansion coefficient, elasticity coefficient and thickness of work lining on ladle stress field are discussed. The calculation results indicate that stress increases with the increase of thermal conductivity, thermal expansion coefficient and elasticity coefficient and decrease of thickness.

Research on the Air-Fuel Ratio Intelligent Control Method for Coke Oven Combustion Energy Saving

Coke combustion process, the constant proportion of the combustion air-fuel ratio control results in low combustion efficiency and fault-prone, difficult to adapt to changes in complex working conditions. Application of intelligent technology of case-based reasoning, fuzzy control, proposed for intelligent energy saving air-fuel ratio control method. Based on current trends in working conditions and combustion process in case of failure, predict the typical faults with case-based reasoning technology to the combustion process. On this basis, through case-based reasoning algorithm realize the real-time air-fuel ratio correction. Based on fuzzy-PID temperature cascade control we can obtain the appropriate flue gas flow and flue suction and realize the stability of the combustion process to achieve optimal control.

Mechanical Model and Movement Analysis of Self-Adjusting Bolt in Converter

The movement model of self-adjusting bolt is built in this paper, then the kinematical and mechanical analysis is taken to determine the movement of bolt under the converters working condition.Via the mechanical model analysis of self-adjusting bolts, the load applied to the self-adjusting bolt support including the static weight load of converter and steel liquid, the tilting torque, the dynamic load produced by frequent startup, brake, impact, and the boiling of steel liquid is calculated to determine the distribution of load forcing on the three groups of the self-adjusting bolt. According to the results of stress analysis, the bolt facing tapping hole is the most dangerous when converter tilts 63°. The maximum torque is 281.5101tm.

Kinematic Analysis of a Spatial 6-Bar Linkage Mechanism

The door operator in metallurgical equipment is a spatial 6-bar linkage mechanism. The numerical model of motion and force of the mechanism was developed and the numerical solution was applied. A computer simulation was implemented. There is a high level of consistency between the solution and simulation. The torques required on driving crank have been studied. The influences of the self-lock conditions on the crank length and con-rod length have been explored. The effects of the length of crank and con-rode on the needed maximal torques of the crank have been studied, too. And the kinematics analysis attributes the lightening design of the slider structure on the basis of considering the sliders rigidness and intensity.

Test Analysis of the 60 Tons Converter

Converter is the main equipment in steel making, and its work reliability decides the security and economy of steel production. Therefore, how to design and test analysis of converter has been an important subject of industry research. Through the static centric calculation of converter, combining independent software, compute dynamic center and dynamic torque of mass in the process of sampling and the tapping of converter. The reliable operation of converter through qualitative analysis are guaranteed by taking necessary measures.

Oa-Based Workflow Process Design and Implementation of Approval Procedures

According to the characteristics of the preparation and revision of a Department of steel production equipment used equipment, repair and maintenance procedures, design the whole process of the procedures from the preparation to the implementation, and propose a solution of approval procedures according to the concept of OA workflow. Meanwhile, implement a custom workflow with the concept of relational database design.