Govind K. Sharma

Ensemble Empirical Mode Decomposition based methodology for ultrasonic testing of coarse grain austenitic stainless steels.

A signal processing methodology is proposed in this paper for effective reconstruction of ultrasonic signals in coarse grained high scattering austenitic stainless steel. The proposed methodology is comprised of the Ensemble Empirical Mode Decomposition (EEMD) processing of ultrasonic signals and application of signal minimisation algorithm on selected Intrinsic Mode Functions (IMFs) obtained by EEMD. The methodology is applied to ultrasonic signals obtained from austenitic stainless steel specimens of different grain size, with and without defects. The influence of probe frequency and data length of a signal on EEMD decomposition is also investigated. For a particular sampling rate and probe frequency, the same range of IMFs can be used to reconstruct the ultrasonic signal, irrespective of the grain size in the range of 30-210 μm investigated in this study. This methodology is successfully employed for detection of defects in a 50mm thick coarse grain austenitic stainless steel specimens. Signal to noise ratio improvement of better than 15 dB is observed for the ultrasonic signal obtained from a 25 mm deep flat bottom hole in 200 μm grain size specimen. For ultrasonic signals obtained from defects at different depths, a minimum of 7 dB extra enhancement in SNR is achieved as compared to the sum of selected IMF approach. The application of minimisation algorithm with EEMD processed signal in the proposed methodology proves to be effective for adaptive signal reconstruction with improved signal to noise ratio. This methodology was further employed for successful imaging of defects in a B-scan.

Nondestructive characterization of musical pillars of Mahamandapam of Vitthala Temple at Hampi, India

This paper presents the first scientific investigation on the musical pillars of the Vitthala Temple at Hampi, India. The solid stone columns in these pillars produce audible sound, when struck with a finger. Systematic investigations on the acoustic characteristics of the musical pillars of mahamandapam (great stage) of the Vitthala Temple have been carried out. The 11 most popular pillars that produce sounds of specific musical instruments are considered for the investigations. The sound produced from these 11 most popular musical pillars was recorded systematically and different nondestructive testing techniques such as low frequency ultrasonic testing, impact echo testing, and in situ metallography were employed on the musical columns of these pillars. The peak frequencies in the amplitude spectrum of the sound produced from various columns in these pillars are correlated with the dimensional measurements and ultrasonic velocity determined using impact echo technique. The peak frequencies obtained experimentally have been found to have excellent correlation with the calculated flexural frequencies based on the dimensional measurements and ultrasonic velocities of the columns.

Nondestructive evaluation of austenitic stainless steel welds

The paper presents advanced ultrasonic and eddy current NDE techniques developed in the authors laboratory for nondestructive evaluation of austenitic stainless steel welds. The paper discusses the performance and comparison of 2D discrete wavelet transform (DWT) and de-noising methods applied on eddy current images obtained from stainless steel weld pad with machined longitudinal notches and a systematic approach for eddy current defect characterisation in weld pads by neural network. The simulation and experimental results on the effect of elastic anisotropy on ultrasonic phased array inspection in austenitic stainless steel weld are also discussed. A guided wave based ultrasonic method developed for detection of defects in stainless steel welds and its validation with complimentary techniques such as radiography and in-situ metallography are also presented.

Structural integrity assessment of H2S storage tanks using acoustic emission and ultrasonic techniques

Purpose – The purpose of this paper is to present the results of acoustic emission (AE) and ultrasonic inspection of two H2S storage tanks carried out in a heavy water plant, in order to characterize point type defects observed during earlier ultrasonic inspection and to ensure that these defects are not growing during hydrotesting of the tanks. Design/methodology/approach – Using multiple AE sensors and AE source location methodology, the entire tank could be covered to detect and locate any dynamic sources of AE associated with local plastic deformation and/or growing discontinuities from any part of the tank during the hydrotest. For confirmation of the results obtained by AE, ultrasonic inspection on the tanks and on virgin plates from which the tanks were manufactured, were carried out. Findings – The AE signals generated during first pressurisation are attributed to the micro yielding of the material of the tanks. A few scattered AE events were observed at a few locations during the hydrotesting of ...

Development of Automated Scanners for Underwater and Under-Sodium Ultrasonic Imaging

This paper gives an overview of the development of automated scanners for underwater and under-sodium ultrasonic imaging of complex objects in two different scanning modes. The paper deals with the control instrumentation, mechanical movement, degrees of freedom and ultrasonic sensor deployed for the development of the automated scanner.

Methodology for non‐destructive assessment of integrity of steam generator shell welds

Purpose – Development of non‐destructive methodology for detection of arc strike, spatter and fusion type of welding defects which may form on steam generator (SG) tubes that are in close proximity to the circumferential shell welds. Such defects, especially fusion‐type defects, are detrimental to the structural integrity of the SG. This paper aims to focus on this problem.Design/methodology/approach – This paper presents a new methodology for non‐destructive detection of arc strike, spatter and fusion type of welding defects. This methodology uses remote field eddy current (RFEC) ultrasonic non‐destructive techniques and K‐means clustering.Findings – Distinctly different RFEC signals have been observed for the three types of defects and this information has been effectively utilized for automated identification of weld fusion which produces two back‐wall echoes in ultrasonic A‐scan signals. The methodology can readily distinguish fusion‐type defect from arc strike and spatter type of defects.Originality/...

DEVELOPMENT OF INSPECTION MODALITY FOR SHELL WELD OF CORE SUPPORT STRUCTURE OF A FAST BREEDER REACTOR USING CIVA

The core support structure is welded with a 40 mm thick base plate of the main vessel, of 500 MWe Prototype Fast Breeder Reactor, Kalpakkam, India, along the circumference. This ‘shell weld’ situated at a distance of about 435 mm away from the weld overlay, is in‐accessible to contact mode ultrasonic testing during in‐service inspection. An unconventional ultrasonic methodology was developed for this purpose. This inspection modality is validated using the ultrasonic module of CIVA simulation software. There is reasonable agreement with experimental measurements.