Graham J. Hutchings

Identification of Active Gold Nanoclusters on Iron Oxide Supports for CO Oxidation

Gold nanocrystals absorbed on metal oxides have exceptional properties in oxidation catalysis, including the oxidation of carbon monoxide at ambient temperatures, but the identification of the active catalytic gold species among the many present on real catalysts is challenging. We have used aberration-corrected scanning transmission electron microscopy to analyze several iron oxide–supported catalyst samples, ranging from those with little or no activity to others with high activities. High catalytic activity for carbon monoxide oxidation is correlated with the presence of bilayer clusters that are ∼0.5 nanometer in diameter and contain only ∼10 gold atoms. The activity of these bilayer clusters is consistent with that demonstrated previously with the use of model catalyst systems.

Tunable gold catalysts for selective hydrocarbon oxidation under mild conditions

Oxidation is an important method for the synthesis of chemical intermediates in the manufacture of high-tonnage commodities, high-value fine chemicals, agrochemicals and pharmaceuticals: but oxidations are often inefficient. The introduction of catalytic systems using oxygen from air is preferred for ‘green’ processing. Gold catalysis is now showing potential in selective redox processes, particularly for alcohol oxidation and the direct synthesis of hydrogen peroxide. However, a major challenge that persists is the synthesis of an epoxide by the direct electrophilic addition of oxygen to an alkene. Although ethene is epoxidized efficiently using molecular oxygen with silver catalysts in a large-scale industrial process, this is unique because higher alkenes can only be effectively epoxidized using hydrogen peroxide, hydroperoxides or stoichiometric oxygen donors. Here we show that nanocrystalline gold catalysts can provide tunable active catalysts for the oxidation of alkenes using air, with exceptionally high selectivity to partial oxidation products (∼98%) and significant conversions. Our finding significantly extends the discovery by Haruta that nanocrystalline gold can epoxidize alkenes when hydrogen is used to activate the molecular oxygen; in our case, no sacrificial reductant is needed. We anticipate that our finding will initiate attempts to understand more fully the mechanism of oxygen activation at gold surfaces, which might lead to commercial exploitation of the high redox activity of gold nanocrystals.

Solvent-Free Oxidation of Primary Carbon-Hydrogen Bonds in Toluene Using Au-Pd Alloy Nanoparticles

A gold- and palladium-based catalyst can be used to oxidize toluene and form a commercially useful ester. Selective oxidation of primary carbon-hydrogen bonds with oxygen is of crucial importance for the sustainable exploitation of available feedstocks. To date, heterogeneous catalysts have either shown low activity and/or selectivity or have required activated oxygen donors. We report here that supported gold-palladium (Au-Pd) nanoparticles on carbon or TiO2 are active for the oxidation of the primary carbon-hydrogen bonds in toluene and related molecules, giving high selectivities to benzyl benzoate under mild solvent-free conditions. Differences between the catalytic activity of the Au-Pd nanoparticles on carbon and TiO2 supports are rationalized in terms of the particle/support wetting behavior and the availability of exposed corner/edge sites.

Switching Off Hydrogen Peroxide Hydrogenation in the Direct Synthesis Process

Hydrogen peroxide (H2O2) is an important disinfectant and bleach and is currently manufactured from an indirect process involving sequential hydrogenation/oxidation of anthaquinones. However, a direct process in which H2 and O2 are reacted would be preferable. Unfortunately, catalysts for the direct synthesis of H2O2 are also effective for its subsequent decomposition, and this has limited their development. We show that acid pretreatment of a carbon support for gold-palladium alloy catalysts switches off the decomposition of H2O2. This treatment decreases the size of the alloy nanoparticles, and these smaller nanoparticles presumably decorate and inhibit the sites for the decomposition reaction. Hence, when used in the direct synthesis of H2O2, the acid-pretreated catalysts give high yields of H2O2 with hydrogen selectivities greater than 95%.

Heterogeneous enantioselective catalysts: strategies for the immobilisation of homogeneous catalysts

Enantioselective formation of C-H, C-C, C-O and C-N bonds has been extensively studied using homogeneous asymmetric catalysts for many years. However, these catalysts have yet to make a significant impact in the industrial synthesis of fine chemicals. A central reason is that homogeneous asymmetric catalyst design requires relatively bulky ligands and catalyst re-use through recovery and recycle often causes problems. One mechanism to overcome this problem is to immobilise the asymmetric catalyst onto a support and the resulting heterogeneous asymmetric catalyst can, in principle, be readily re-used. This tutorial review covers the different methodologies for immobilisation, including: adsorption, encapsulation, tethering using a covalent bond and electrostatic interaction and is aimed at both researchers new to the field and those with a wider interest in the immobilisation of homogeneous catalysts. Most importantly, recent studies will be highlighted that demonstrate that immobilised catalysts can give higher enantioselection when compared with their non-immobilised counterparts and the question of how high enantioselection can be achieved is addressed.

Direct synthesis of hydrogen peroxide from H2 and O2 using TiO2-supported Au-Pd catalysts

Abstract The direct synthesis of H 2 O 2 at low temperature (2 °C) from H 2 and O 2 using TiO 2 -supported Au, Pd, and Au–Pd catalysts is discussed. The Au–Pd catalysts performed significantly better than the pure Pd/TiO 2 and Au/TiO 2 materials. Au–Pd particles were found with a core–shell structure, with Pd concentrated on the surface. The highest yields of H 2 O 2 were observed with uncalcined catalysts, but these were particularly unstable, losing both metals during use. In contrast, samples calcined at 400 °C were stable and could be reused several times without loss of performance. These catalysts exhibited low activity for CO oxidation at 25 °C; conversely, catalysts effective for low-temperature CO oxidation were inactive for H 2 oxidation to H 2 O 2 . This anticorrelation is explored in terms of the mechanism by which the catalysts function and the design of catalysts for the selective oxidation of one of these substrates in the presence of the other.

Water-gas shift reaction: finding the mechanistic boundary

Abstract The mechanism of the water-gas shift reaction is discussed for both copper/zinc oxide/alumina and iron oxide/chromium oxide catalysts. The associative and regenerative mechanisms are presented and the evidence concerning each mechanism is critically reviewed. It is concluded that for the low temperature shift reaction over copper/zinc oxide/alumina catalysts considerable evidence exists to support both mechanisms and it is possible that either could proceed on the catalyst surface. For the iron oxide/chromium oxide catalysed high temperature shift reaction the experimental evidence supports a regenerative mechanism.

Facile removal of stabilizer-ligands from supported gold nanoparticles

Metal nanoparticles that comprise a few hundred to several thousand atoms have many applications in areas such as photonics, sensing, medicine and catalysis. Colloidal methods have proven particularly suitable for producing small nanoparticles with controlled morphologies and excellent catalytic properties. Ligands are necessary to stabilize nanoparticles during synthesis, but once the particles have been deposited on a substrate the presence of the ligands is detrimental for catalytic activity. Previous methods for ligand removal have typically involved thermal and oxidative treatments, which can affect the size or morphology of the particles, in turn altering their catalytic activity. Here, we report a procedure to effectively remove the ligands without affecting particle morphology, which enhances the surface exposure of the nanoparticles and their catalytic activity over a range of reactions. This may lead to developments of nanoparticles prepared by colloidal methods for applications in fields such as environmental protection and energy production.

Oxidation of glycerol using supported Pt, Pd and Au catalysts

The oxidation of aqueous solutions of glycerol is described and discussed for Pd, Pt and Au nanoparticles supported on graphite and activated carbon. The oxidation in a batch reactor at 60 °C and 1 bar pressure using air as oxidant was initially investigated. Under these conditions, supported Pd and Pt catalysts give some selectivity to glyceric acid, but the main reaction products are considered to be non-desired C1 by-products, e.g. CO2, HCHO and HCOOH. In addition, under these conditions, supported Au catalysts were totally inactive. Using an autoclave with pure oxygen at 3 bar pressure gave a significant improvement in reactivity and, for Pt and Au catalysts, the formation of C1 by-products was eliminated when NaOH was added. In particular, it was noted that, in the absence of NaOH, the Au/C catalyst was inactive. For 1 wt.% Au/graphite or activated carbon, 100% selectivity to glyceric acid at high conversion was readily achieved. The role of the base is discussed and it is proposed that the base aids the initial dehydrogenation via H-abstraction of one of the primary OH groups of glycerol and, in this way, the rate limiting step in the oxidation process is overcome.

Gold--an introductory perspective.

We introduce the collection of reviews in this thematic issue of Chemical Society Reviews that demonstrate and discuss the current cutting edge research in the field of gold chemistry and materials science as it stands today. We also highlight achievements in the fields of gold catalysis, gold nanoparticles and the preparative, structural and theoretical chemistry of gold, and discuss the remaining challenges and opportunities. Our aim is to inspire further discovery in these new and deeply fascinating fields.